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Author Subject: project rallye #2
jord294

Seasoned Pro

Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,110

Status: Offline

Post #1
thought it was about time i put up a few details of my current project, for those who may be interested.

at the beginning of this year, i had this



this



and this



sadly, the rallye was giving symptoms of a failing headgasket, so i decided to sell, as i didn't have the time to fix.

i also decided to sell both 205s, and use the money to spend on a much tidier 306.

so in february i purchased





totally standard (but not for long Wink)

to cut a long story short, T153JCP had to be returned to who i bought it from, as cooling system was constantly pressurized. so a new headgasket and heater matrix were fitted under warranty Thumbs up

the first thing i did was fit some HEKO wind deflectors



as i plan on keeping this car for some time, i decided to start spending. hopefully i would get the same handling characteristics of the ex-hillclimb 205gti i used to own

fitted a k&n induction kit, to replace the nasty cone filter that was fitted directly to the throttle body Roll eyes

first modification was to fit a xsara vts steering rack. not doing anything by half, the rack was fitted with new track rod arms and ends. then changed the monster standard steering wheel, for something a bit smaller



and at the same time, fetching the steering wheel closer. WHAT AN IMPROVEMENT!! Big grin

ride height before lowering



all the suspension parts were sourced, and built up. rear beam fully stripped, shotblasted, and rebuilt with all genuine parts, inc new abs sensors. here is what i had






removal of old parts





as you can see, the p-bush doesn't look to clever! and someone had fitted s**ttyflex bushes the front of the wishbone aswell! and the plastic droplinks had no resistance in the joints at all Roll eyes

fitment of new parts







ride height at front after fitting new parts



so the next job was to get the back end sorted. old beam was removed. i prefer to undo the handbrake cables from the calipers, unclip abs sensors and undo the 2 unions for the braklines.



new beam ready to go on





beam was built using xsara vts torsion bars and hybrid a.r.b

after Big grin



tbh, i wasn't overly impressed with the rear end. after all, i had had stiffened up the front so much, that the back end felt like jelly with the o/e rear mounts and hybrid a.r.b.

so i removed the axle again, and fitted the std a.r.b and a set of solid mounts

very, very happy with the set up now Big grin Big grin

a few weeks ago i decided to get another set of cyclones painted in anthracite. so took them to a local guy. BUT when i got back home a for sale post had come up from ben306, who had decided to sell his 'rare' bk603 wheels

as seen here







so after a trip oop north, i loaded up all 8 rims and a bag of bolts Big grin

next day, i headed back to see http://www.thewheelrestorer.co.uk/home.html with my 16s

as i was going to be fitting the 16s, i decided to have them done in a dark metallic, and have the cyclones i previously took, painted in something a bit lairy

voila LOL



a trip to demon tweeks, and i had a brand new scorpion cat-back system fitted and the tracking set up (now that all the suspension was finished)

at this moment in time, the 16s are in my garage shod with goodyear F1 boots. just need to wax the wheels

i'm awaiting delivery of a pair of 406 brembos and tarox G88 discs. thanks to swampy for supplying the braided hoses.

managed to win some genuine 406 v6 pads on ebay for £10.59 Thumbs up

still plenty more to do, so will keep you all updated

cheers

________________________________________

FRESHLY RE-FURBISHED GTI BEAMS
FITTING AND LOWERING AVAILABLE.
ALL AXLES BUILT USING GENUINE PEUGEOT PARTS

IF I'M NOT HERE, IT ONLY MEANS ONE THING.... I'M SOMEWHERE ELSE!
Posted 31st May 2012 at 08:42
hovis16

Seasoned Pro

Location: Reading/parts for sale

Registered: 21 Nov 2008

Posts: 4,304

Status: Offline

Post #2
odd you found the hybrid to soft? ive got it with miles soild mounts 21tb and adjustable rears and it feels great.although i did find when i had the roller bearings and brace fitted that the back end didnt agree as well. keep the updates coming :-)

________________________________________

Ph2 Black GTI 6!

EX black 6 owner
But now a Black caged rallye owner

Hunting for Go faster bits!


SEARCH

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Posted 31st May 2012 at 08:59
7057sam

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Location: Stowmarket,Suffolk

Registered: 18 Apr 2009

Posts: 2,080

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Post #3
Looks awsome.How are u getting on with the dished wheel,i can t decide whether i love or hate it.

________________________________________

Rallye build: 11 November 1998 - a Wednesday
Team rallye,built for track
----Click this if you like rallyes

Rallye dead Sad
Secret Team Astor...
Posted 31st May 2012 at 08:59
jord294

Seasoned Pro

Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,110

Status: Offline

Post #4
7057sam wrote:
Looks awsome.How are u getting on with the dished wheel,i can t decide whether i love or hate it.


love it mate Big grin it's a 320mm deep dish. i've actually got a 350mm wheel with a 70mm dish which i will be selling

________________________________________

FRESHLY RE-FURBISHED GTI BEAMS
FITTING AND LOWERING AVAILABLE.
ALL AXLES BUILT USING GENUINE PEUGEOT PARTS

IF I'M NOT HERE, IT ONLY MEANS ONE THING.... I'M SOMEWHERE ELSE!
Posted 31st May 2012 at 09:04
matt evans

Seasoned Pro

Location: Stourbridge

Registered: 16 Sep 2009

Posts: 2,290

Status: Offline

Post #5
Wow!

Looks great Andy. Love the Kermit spunk green cyclones as well.

Nice to see another one thats not lowered to oblivion as well

________________________________________

1999 Astor Grey GTi-6 OEM+ (now gone...)
2004 Aegean Blue 206 GTi 180 (also gone...)
2006 Skoda Fabia vRS in Sprint Yellow

honestly3k wrote:
Do you wrestle for a living matt? You sound like a monster LOL


owain wrote:
Nothing involving a 306 can be considered worthwhile.

Posted 31st May 2012 at 15:15
roland rat

Yeeeah Rat fans!

Location: Swansea

Registered: 29 Nov 2006

Posts: 22,284

Status: Offline

Post #6
Looks like a s**tter just like the first one Wink
Posted 31st May 2012 at 15:29
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

Status: Offline

Post #7
ahh so it was you who fitted those godawful plastic things to the doors LOL Razz

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 31st May 2012 at 15:38
tvrfan007

Seasoned Pro

Location: In the garage

Registered: 29 May 2005

Posts: 3,488

Status: Offline

Post #8
Agree with welshpug, those wind deflectors are seriously tacky.

Car looks nice though and the rear beam is lush.

________________________________________

I'm Si btw Tee hee

Night Blue VW Golf GTD
Bianca LBSC Rallye - Track/Road Slag Project Thread
Sparkling Silver Mini Cooper D - Super Dooper Superman - (The other half's wheels)
Posted 31st May 2012 at 16:03
jord294

Seasoned Pro

Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,110

Status: Offline

Post #9

i know the wind deflectors aren't too everyones taste, but they do the job they're meant to Thumbs up

matt evans wrote:
Wow!

Looks great Andy. Love the Kermit spunk green cyclones as well.

Nice to see another one thats not lowered to oblivion as well


thanks pal

wheels are only provisional fitting for now, until i get the brembos fitted

car is lowered to my prefered height, when using vts bars Smile

________________________________________

FRESHLY RE-FURBISHED GTI BEAMS
FITTING AND LOWERING AVAILABLE.
ALL AXLES BUILT USING GENUINE PEUGEOT PARTS

IF I'M NOT HERE, IT ONLY MEANS ONE THING.... I'M SOMEWHERE ELSE!
Posted 31st May 2012 at 18:41
mike rallye

Seasoned Pro

Location: mold

Registered: 03 Sep 2008

Posts: 1,618

Status: Offline

Post #10
as already said,looking spot on andy
Posted 31st May 2012 at 18:43
woody.

Senior User

Location: London

Registered: 18 May 2009

Posts: 799

Status: Offline

Post #11
Nice car pal Thumbs up

Loving the ride height, how much have you taken it down?
Posted 31st May 2012 at 19:21
jord294

Seasoned Pro

Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,110

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Post #12
woody. wrote:
Nice car pal Thumbs up

Loving the ride height, how much have you taken it down?


Cheers.

Car now sits 25-30mm lower all round. By fitting the vts torsion bars to the axle, I have set the distance between shocker mounting bolts at 316mm

________________________________________

FRESHLY RE-FURBISHED GTI BEAMS
FITTING AND LOWERING AVAILABLE.
ALL AXLES BUILT USING GENUINE PEUGEOT PARTS

IF I'M NOT HERE, IT ONLY MEANS ONE THING.... I'M SOMEWHERE ELSE!
Posted 31st May 2012 at 20:31
coskev

Seasoned Pro

Location: Oswestry

Registered: 01 Nov 2009

Posts: 3,132

Status: Offline

Post #13
Looking goodThumbs up (apart from the midlife crisis coloured cyclones!No )

Boot floor should have been painted though while beam was off...................Whistle

________________________________________

Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 31st May 2012 at 22:31
BrianM

Regular

Location: Kirkcaldy

Registered: 01 May 2009

Posts: 487

Status: Offline

Post #14
coskev wrote:
Looking goodThumbs up (apart from the midlife crisis coloured cyclones!No )


I was gonna say! They're pretty lairy for an old fart like you...even I have just refurbished my cyclones in...silver! haha!

coskev wrote:
Boot floor should have been painted though while beam was off...................Whistle


Real men spend time on porn hub, not painting the under-side of cars.

Looking good though ya big peugeot w**ker.

________________________________________

'13 208 Gti Bianca White, '99 Bianca 306 Rallye, '92 309 Goodwood GTi 5dr, '92 Miami Blue 309 GTi 3dr.
Posted 31st May 2012 at 22:40
coskev

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Location: Oswestry

Registered: 01 Nov 2009

Posts: 3,132

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Post #15
BrianM wrote:

Little w**kers like me that still live at home spend time on porn hub, not painting the under-side of cars.


EFA BriYes

LOL

________________________________________

Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 31st May 2012 at 23:26
jord294

Seasoned Pro

Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,110

Status: Offline

Post #16
coskev wrote:
Boot floor should have been painted though while beam was off...................Whistle


been there! done that! one car was enough Razz

________________________________________

FRESHLY RE-FURBISHED GTI BEAMS
FITTING AND LOWERING AVAILABLE.
ALL AXLES BUILT USING GENUINE PEUGEOT PARTS

IF I'M NOT HERE, IT ONLY MEANS ONE THING.... I'M SOMEWHERE ELSE!
Posted 4th Jun 2012 at 19:23
coskev

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Location: Oswestry

Registered: 01 Nov 2009

Posts: 3,132

Status: Offline

Post #17
jord294 wrote:
coskev wrote:
Boot floor should have been painted though while beam was off...................Whistle


been there! done that! one car was enough Razz


Theres bugger all rust on it looking at pics to deal withWink prep time would be hardly anythingThumbs up

Get it done you lazy arse!!!!Razz

________________________________________

Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 4th Jun 2012 at 20:45
BrianM

Regular

Location: Kirkcaldy

Registered: 01 May 2009

Posts: 487

Status: Offline

Post #18
coskev wrote:
BrianM wrote:

Little w**kers like me that still live at home spend time on porn hub, not painting the under-side of cars.


EFA BriYes

LOL


I save a fortune in paint and materials this way though.... Shut up Cheers

________________________________________

'13 208 Gti Bianca White, '99 Bianca 306 Rallye, '92 309 Goodwood GTi 5dr, '92 Miami Blue 309 GTi 3dr.
Posted 4th Jun 2012 at 23:10
jord294

Seasoned Pro

Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,110

Status: Offline

Post #19
a bit more of an update for those interested Thumbs up

so here are my freshly repainted bk wheels. new spigot rings fitted along with goodyear F1s (waiting for stickers off custom-decals for centre caps)



o/e bonnet badge removed for a couple of coats of satin black



decided to change the crystal headlights



for some gnrlee supplied masks



had a water leak at rear quarter window





so new seals were fitted



no more leaks Big grin

since buying the car, the gearknob had been missing the leather.



i have had a new one order for quite some time, and no delivery date. so had to buy secondhand

Smile

also took delivery of



not exactly as described, but thought WTF, i'll strip and re-furb







so brembos are away for powdercoating in red. new seals and fitting kit have arrived. tarox g88s, stickers and ds2500s on order

meanwhile, my antenna snapped, so a new longer one has been ordered.

i also couldn't resist the price of these



so after collection, i called in to see roger (thewheelrestorer), who is now giving them a fresh coat of paint Cool

(just trying to source some centre caps)

new gsd3s will be fitted, along with some new wheel bolts

that's it for now, until other bits and pieces turn up

cheers




________________________________________

FRESHLY RE-FURBISHED GTI BEAMS
FITTING AND LOWERING AVAILABLE.
ALL AXLES BUILT USING GENUINE PEUGEOT PARTS

IF I'M NOT HERE, IT ONLY MEANS ONE THING.... I'M SOMEWHERE ELSE!
Posted 9th Jun 2012 at 12:04
hovis16

Seasoned Pro

Location: Reading/parts for sale

Registered: 21 Nov 2008

Posts: 4,304

Status: Offline

Post #20
hmmmmmmmmmm bks look fresh Love

________________________________________

Ph2 Black GTI 6!

EX black 6 owner
But now a Black caged rallye owner

Hunting for Go faster bits!


SEARCH

click here
Posted 9th Jun 2012 at 14:11
jord294

Seasoned Pro

Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,110

Status: Offline

Post #21

update time

pro-race 1.2s back, and fitted with the new f1s



swapped my 330mm steering wheel for 350mm. far better Thumbs up



thanks to rikky, i fitted a better condition rear spoiler, and decided to bin the rear wiper



replaced the standard washer jets for the mist type



seeing as today was so nice, i spent over 4 hours cleaning the car. i washed the car, then clayed it, then washed again, then used some smart polish, and then waxed.









as you can see, i now have my BKs fitted, and applied some meguiars endurance tire gel to the tyre walls. finally got around to fitting some new mudflaps Big grin



very pleased with my project so far Clapping

not had my brembos back yet. but as soon as i do, i'll update thread Smile



________________________________________

FRESHLY RE-FURBISHED GTI BEAMS
FITTING AND LOWERING AVAILABLE.
ALL AXLES BUILT USING GENUINE PEUGEOT PARTS

IF I'M NOT HERE, IT ONLY MEANS ONE THING.... I'M SOMEWHERE ELSE!
Posted 19th Jun 2012 at 19:46
mike rallye

Seasoned Pro

Location: mold

Registered: 03 Sep 2008

Posts: 1,618

Status: Offline

Post #22
excellent work andy and liking the wheels Smile , so how much you charge to wash polish and wax a car then?
Posted 19th Jun 2012 at 19:54
jord294

Seasoned Pro

Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,110

Status: Offline

Post #23
mike rallye wrote:
excellent work andy and liking the wheels Smile , so how much you charge to wash polish and wax a car then?


if your serious about me doing your car, we can discuss Wink

the BKs may not be on for too long. as the 1.2s do look uber Cool when fitted

________________________________________

FRESHLY RE-FURBISHED GTI BEAMS
FITTING AND LOWERING AVAILABLE.
ALL AXLES BUILT USING GENUINE PEUGEOT PARTS

IF I'M NOT HERE, IT ONLY MEANS ONE THING.... I'M SOMEWHERE ELSE!
Posted 19th Jun 2012 at 19:59
seans6

Senior User

Location: Cheshire

Registered: 11 May 2011

Posts: 530

Status: Offline

Post #24
Looking really good.

Whats that tyre gel like? As ive been using there 'demon shine' spray on stuff and after about 3 days tyres are dull again. Is that alot better?
Posted 19th Jun 2012 at 23:26
jord294

Seasoned Pro

Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,110

Status: Offline

Post #25
seans6 wrote:
Looking really good.

Whats that tyre gel like? As ive been using there 'demon shine' spray on stuff and after about 3 days tyres are dull again. Is that alot better?


It's not bad to be fair, and lasts quite well. Autoglym is another good one.

The best I ever used, was a spray on foam type. But not been able to find/buy it for some time

________________________________________

FRESHLY RE-FURBISHED GTI BEAMS
FITTING AND LOWERING AVAILABLE.
ALL AXLES BUILT USING GENUINE PEUGEOT PARTS

IF I'M NOT HERE, IT ONLY MEANS ONE THING.... I'M SOMEWHERE ELSE!
Posted 20th Jun 2012 at 05:44

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