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Author Subject: K 16 PUG - 400bhp per tonne ?
bic@streamlinecarbon

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Post #51
That particular bonnet for matt retails at

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Posted 2nd Jul 2009 at 23:50
clen666

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Post #52
bic how much would a grp/fibreglass bonnet with badge be? it will be a while before I need one but just out of interest

cheers

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Posted 3rd Jul 2009 at 00:03
bic@streamlinecarbon

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Post #53
around

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Posted 3rd Jul 2009 at 00:27
clen666

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Post #54
yeah, I'm sure there would be a couple of people up for a badged one.....I hope!

But like I say cant spend for a while.

would the bonnet fix to original mountings or would it require pins all round?

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Posted 3rd Jul 2009 at 00:56
bic@streamlinecarbon

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Post #55
either with or without fixings

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Posted 3rd Jul 2009 at 02:20
bic@streamlinecarbon

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Post #56
No one talk to me, I am still sensitive about this lol












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Posted 6th Jul 2009 at 03:25
birk

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Post #57
Oh my...

So how are you going to get around where the carbon bits join into the shell, how you going to blend them ?

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Posted 6th Jul 2009 at 05:08
rikky 🦔

Location: cheshire

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Post #58
wtf Unsure

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306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips
306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges
gti6 inlet manifold badges | 306 rear boot badges (p2/p3)
winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club]
Posted 6th Jul 2009 at 05:21
phillipm

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Post #59
Lovely rusty Steel rear arches on before?

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Posted 6th Jul 2009 at 05:32
hman205

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Post #60
Think your going to have problems at MOT time with your wheels sticking that far out the arches LOL!

I take it you either talking about the fact its rotton or the fact the dimma kits broke during removal?

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Posted 6th Jul 2009 at 20:56
bic@streamlinecarbon

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Post #61
lol the fact things always have to look worse before they get better.

The new panels, which will be replacing both the old grp version side panels and original rear quart will be attached to shell with countersunk rivetts and structural adhesive, the panel, as beofre, wil be blended into the shell as required with as minimal skim of filler and primer filler as neccesary, lol

Latest update -

Swapping from 205/40/17 R888 tyres to 215/45/17 Yokohama A048s

giving following in gear speeds and top end

following at 8550rpm . . .

1st - 48.9mph
2nd - 63.9mph
3rd - 80.4mph
4th - 96.9mph
5th - 114.5mph
6th - 131.9mph

was topping out at 125.5mph last time at 8550rpm

cheers


Bic

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Posted 19th Jul 2009 at 22:40
bic@streamlinecarbon

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Post #62
It's time to get with it !



Finishing up some half started jobs and making progess with new . . .



Engine Cover, pre preg laminated into the mould, 1 x ply of 280gram 4x4 twill



After being under vacuum for 30 minutes, the first ply has now been 'debaulked' and ready for 2nd ply of 660gram pre preg



Front roof bar trimmed, deburred and prepped ready for primer (with rest of car when that stage comes in the next millennium lol)



Both front & rear bar on the scales . . .


Weight of the pair, (290 grams)


Bonding time




Fitted to vehicle





Rear Inner Trim Panels (being cut tomorrow)




Fire Extinguisher Mounting Bracket




Goodies


Intakes





Getting them ready for something special


Prep of trumpet mould with sheet wax for the 'something special' part of the trumpets




Header Tank


I feel great after today having made some good progress with bits and bobs

Cheers


Bic

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Posted 3rd Sep 2009 at 03:36
bic@streamlinecarbon

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Post #63
Engine Cover fresh out of its mould












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Posted 3rd Sep 2009 at 03:37
phillipm

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Post #64
Ah, there's what mine'd look like if I had more than 10 pence to spare Sad

LOL

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Posted 3rd Sep 2009 at 03:18
birk

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Post #65
I see no pics Unsure

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Solid rear beam mounts £130
07889376885
Dan
Posted 3rd Sep 2009 at 03:21
SteviePut

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Post #66
Looks good thereSmile

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Posted 3rd Sep 2009 at 03:27
pdd144c

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Post #67
So the trumpets will look nice and pretty soon on the outside also? Are all your body moulds made from glass?

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FOR SALE

205 Turbo Technics complete and 306 Rallye Race Build breaking.
Posted 14th Sep 2009 at 01:37
chicken_rallye

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Post #68
how much carbon fibre?!!

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Posted 20th Sep 2009 at 15:51
pedro_de_la_cruz

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Post #69
chicken_rallye wrote:
how much carbon fibre?!!


you can never have too much LOL

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Posted 21st Sep 2009 at 00:05
bic@streamlinecarbon

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Post #70
quote:
[QUOTE=Bic;76220]Should have some pictures of the part on Saturday fitted to the car, this is the first stage, honeycomb core and last plies of carbon going down on Thursday for cure throughout Friday. 2.5kg has got to be acheivable lol, we hope








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Posted 27th Sep 2009 at 18:29
bic@streamlinecarbon

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Post #71
quote:
[QUOTE=Bic;79878]Okay all systems go when and wherever we can Smile

Stage 1 complete of the cured roof panel


Then onto stage 2, with glue film laid down and 10mm honeycomb core and then 2 more plies of 203gram pre preg (a little overkill in the end but its so strong overall now), lamianted in 2 sections to allow for roll cage main hoop, which we templated off another roof by placing on car and marking round etc, sits nice and tight on the inside, very happy with end result




The finished article after some machine and hand sanding to give a nice smooth appearance on the inside of panel









Templating for honeycomb core for the bonnet panel


Boot also being progressed


Final weight of the roof panel was 3.2kg, a little heavier than we wanted but the better for it being so rigid given the lay up we used and the core

Should have bonnet and boot completed this week right the way through with all fixings and trim detail for aerocatches and hinge fixings all in place. with the amount of honeycomb core we are using and lots less carbon, aiming for 2.5kg for bonnet and under 2kg for bare bootlid (without rear screen, which I am also investigating if I can get in les than 4mm polycarbonate, which is what i have lined up to go in, but in quest for weight saving could do with thinner, lol)

I also dropped off the door hinges to good friend Russell to trim down to size which will then be suitable for laminating into the new door panels Smile



Thats all for now

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Posted 27th Sep 2009 at 18:38
phillipm

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Post #72
I don't think you've got enough clamps on the roof.

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Posted 27th Sep 2009 at 18:55
bic@streamlinecarbon

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Post #73




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Posted 27th Sep 2009 at 19:57
bic@streamlinecarbon

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Post #74


here are some of the tailgate, she weighs in at 1.64kg without a rear screen SmileSmile Smile very happy





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Posted 27th Sep 2009 at 20:05
bic@streamlinecarbon

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Post #75


Pd144 - yep doing a 2nd mould of the trumpets so we can bond an inner and outer together fir tool face finish in and out Smile. Our moulds are mixture, larger ones use glass with one of our resin systems, smaller are 100% pre preg carbon moulds, as you know, cost lots in materials etc

Just spoke to P4P and also got availability of front screen too now

Going for Endurance spec front screen in 5mm material with a coating completed out in Holland by Lexan (as no one in the uk does it) this allows use of the wipers on the screen,

Rear screen - I am going for 2mm instead of the current 4mm panel, which obviously will halve the weight

Front screen going to be thick end of

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Posted 27th Sep 2009 at 20:11

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