displaying posts 51 to 75 of 643

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Author Subject: Project PUG
phillipm

Seasoned Pro

Location: Rotherham

Registered: 15 Oct 2006

Posts: 20,607

Status: Offline

Post #51
I'd primer it first, otherwise it'll flake back off after a while.

________________________________________

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Posted 20th Nov 2007 at 16:13
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

Status: Offline

Post #52
yeah thats what I ment, I have some hi temp primer and paint sorry
Posted 20th Nov 2007 at 16:17
trustplum

Senior User

Location: Burton

Registered: 18 Jun 2006

Posts: 628

Status: Offline

Post #53
phillipm wrote:
quote:


Thanks i would have genuinely used an angle grinder too! im sure ill find some one that can use a plasma cutter near by.


We've got a plasma cutter but it's a good hour or so from you.


I dont mind driving to you, i used to drive cars from the auction upthere a while back for a bit on the side cash!.

So if your up for it phill let me know how much dosh you would like, wont be till early next year mind.

________________________________________

Plum
306 GTi6 V reg
China Blue

106 GTi Y reg
Sundance Yellow
Posted 21st Nov 2007 at 04:44
bigbadbowen

Seasoned Pro

Location: Winchester

Registered: 21 Nov 2003

Posts: 13,753

Status: Offline

Post #54
Chris

As a fellow scouse supporter and as you have a quality name I'm more than happy to come help you out with anything you need Wink

I'm just up the road so no probs getting to you Wink
Posted 21st Nov 2007 at 04:53
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

Status: Offline

Post #55
bigbadbowen wrote:
Chris

As a fellow scouse supporter and as you have a quality name I'm more than happy to come help you out with anything you need Wink

I'm just up the road so no probs getting to you Wink



Thank you I appreciate that, will let you know.
Posted 21st Nov 2007 at 15:44
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

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Post #56
Right quick update on the brakes, not going to send them away now, am going to have a go at refurbing them myself.

Daveyboy snapped his bleed nipple on rear the other night so took mine down so he could use my bleed nipple, but low and behold it snapped on mine, 4 hours later and we basically rebuilt both my rear calipers so just going to get the seal sets for them and do it myself, will get the carriers blasted and them will paint them
Posted 24th Nov 2007 at 06:00
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

Status: Offline

Post #57
I have not updated this for ages, and as its raining I cant do anything out side on the car.

Rebuilt the rear beam, with new bearings etc, gave it a lick of paint and made new pipes up for everything, ready to go on the car as soon as I have the mounts welded up, hopfully this will be this week and then will be sorted.

Got my subframe and aux bracket back from powdercoating looks spot on well happy with the finish. Had the subframe seam welded





I am so happy with the finish on the powder coating will get a few other bits done.

Next was having the engine bay seam welded up, done by daveyboy, anyone from the south I recomend him he is spot on

.

Getting all the seam selant out to get nice clean welds is an absolute ball ache, took most of the day to sort it and weld it but all done now, was going to paint it todaybut weather is crap.

Sorted the mount out too, it will never break again hopefully.

went from this



painted the hidden bit so wont rust



and finished



sorry never took more pics of doing this, welded a nut to to bottom and the mount fits spot on now.

So next job is to paint the engine bay, am going to do this with ratle cans as I think I can get a good finish and will be easier than getting it to a body shop.

After that can then fit the new loom I have and put everything back into the engine bay bolt sub frame back in and have a rolling chassis when the rear beam is fitted.

Then I can concentrate back on the engine, still saving for the rods, but should have the money soon for them, but atleast I have the pistons so can get the engine honed and bored and get my head skimmed so everything ready to go back in.
I dont really want to think how much I have spent on the car so far, but i think its about 2.5k which is not too bad, I recon another 2.5 and will be done maybe a little more, butI have changed everytihng on it, will be like driving a new car I hope there wont be anything old on it except the gearbox, new bushes new bearings the lot, Its going to be worth it and my list of parts to get is slowly going down and can finally see the light, this car has got me down just looking at the state of it at the moment, under cover stripped no engine wheels axel nothing, when she finally rolling I will be a lot happier. Will try and take more pics and will take one of the seam welded bay to see what you think

comments opinions welcome, but please be constructive
Posted 26th May 2008 at 21:14
apayne100

Seasoned Pro

Location: llanelli

Registered: 13 Feb 2008

Posts: 1,722

Status: Offline

Post #58
Fair play,along with others wish i had the time and money to do this...

Only comment i would say is..........

Keep the updates comingThumbs up

________________________________________

The 6 is complete for fun, stress free driving now…..yeah rightSheep!
Posted 27th May 2008 at 01:23
rich-6

Seasoned Pro

Location: Bottoming out!

Registered: 06 May 2007

Posts: 5,306

Status: Offline

Post #59
That welding is fooking tidy Thumbs up

________________________________________

Cool

RIP Pete Sims
Posted 27th May 2008 at 01:25
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

Status: Offline

Post #60
rich-6 wrote:
That welding is fooking tidy Thumbs up


Would love to take credit, but I just made the tea, was done by Daveyboy off of here
Posted 27th May 2008 at 01:26
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

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Post #61
So a dry sat ment could get on with the engine bay.

Cleaned all grease and oil off and some surface rust that had formed and roughed up paint



the dressed all seams with seam seal, such a boring job, but had to be done



then got busy with the etch primer, high build primer, wet and dry then some normal primer






after that started with the colour and was well impressed with the paint,



took two tins to give one coat so rang my freind and hes going to let me borrow his compressor so will paint it with that.

here where my weapons of choice for today, all empty

Posted 31st May 2008 at 22:27
stu

Seasoned Pro

Location: Milton Keynes

Registered: 22 Aug 2006

Posts: 5,525

Status: Offline

Post #62
Dunno how I missed this thread!

Awesome work so far Cool, look forward to seeing the finished article!

Keep the updates coming! Thumbs up
Posted 31st May 2008 at 22:58
n111k rb

Senior User

Location: Essex

Registered: 27 May 2007

Posts: 703

Status: Offline

Post #63
Looking good.

I would love to have the space for a project like this,

What brakes and suspension are you going to use??
Posted 1st Jun 2008 at 02:37
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

Status: Offline

Post #64
I am going for one of ashes 330mm brembo kits and probably KW coilovers, may be Gaz still not quiet decided yet.
Posted 1st Jun 2008 at 17:07
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #65
This Is gonna be a top class motor.

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 1st Jun 2008 at 17:45
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #66
You gonna post pictures of the solid beam mounts then?

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 1st Jun 2008 at 17:47
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

Status: Offline

Post #67
As requested the solid rear mounts as made by young james, he now has a jig to make these if anyone is intrested





Posted 1st Jun 2008 at 17:59
306matt

Regular

Location: Frodsham

Registered: 13 Feb 2007

Posts: 419

Status: Offline

Post #68
this is amazing...Are you keeping notes on where parts went? i bet its a nightmare to think where everything goes, Good work,

Matt

________________________________________

Team Astor Front Mounted... Hybrid turbo on it's way.
Posted 1st Jun 2008 at 19:42
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #69
He looks at my car for reference whenever he gets stuckLOL

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 1st Jun 2008 at 20:55
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

Status: Offline

Post #70
LOL yeah something like that, all the nuts and bolts are all labelled up in boxes and bags, so hoping I will find it all goes back together ok
Posted 1st Jun 2008 at 20:57
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

Status: Offline

Post #71
So borrowed a compressor and finished the engine bay, so can start putting the bits back in tere this weekend





When I finish work tomorrow will fit the rear beam.

so will post pics of that tomorrow
Posted 6th Jun 2008 at 00:53
davidmartin

Seasoned Pro

Location: Beautifull Ystalyfera

Registered: 21 Oct 2006

Posts: 3,315

Status: Offline

Post #72
Looking a good job there mate.

________________________________________

pet hate, the cat
Posted 6th Jun 2008 at 00:57
roland rat

Yeeeah Rat fans!

Location: Swansea

Registered: 29 Nov 2006

Posts: 22,284

Status: Offline

Post #73
fantastic project mate,keep the updates coming Thumbs up
Posted 6th Jun 2008 at 00:58
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

Status: Offline

Post #74
I have never used a spray gun before, so am well happy with the results
Posted 6th Jun 2008 at 01:01
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #75
Nice work Chris, how many coats was that then?Smile

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 6th Jun 2008 at 01:16

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