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Author Subject: just thinking about N/A engine mods
gti-dan

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Post #26
Reading through other threads I have come up with a few ideas. I know i am going to purchase another gti-6 engine and slowly work on that because this could be a long and fairly expensive project.

I am interested in going down the stroked route - probably 88mm crank but i've seen somebody mention 91mm - from the new diesel engines - would this drop straight in? What are peoples opinions on this? Do you think the lower rev limit and BHP would have a negative effect on the drivability for a track / sprint car? I do like torque though! but wouldnt want it to drive like a diesel!

I would probably bore it out to 88mm too. How easy is it get different sized con rods / pistons to suit the new crank and bore dims?

If you increase stroke length do you tend to reduce con rod length or the "height" of the pistons? On these blocks, if you go with a larger crank is there chance of the bottom of the piston dropping below the base of the block?

Lastly, if you made a quality n/a engine maybe making 230 bhp and then supercharged it - would the overall effect be much better than a standard s/c engine? I know the obvious answer would be yes but it doesnt always work like that does it?!?!

Cheers. Dan
Posted 6th Mar 2010 at 14:46
welshpug!

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Post #27
gti-dan wrote:

I am interested in going down the stroked route - probably 88mm crank but i've seen somebody mention 91mm - from the new diesel engines - would this drop straight in?


88mm is a 1.9 petrol crank or the 1.9 diesel crank.

92mm, from a 2.1 TD, an engine that's been around for donkeys, stopped using them late 90's afaik.

They do fit straight in from what I have seen.

Cranks from the 2.2 HDi can be used apparently, but no idea if any mods are required.

gti-dan wrote:
What are peoples opinions on this? Do you think the lower rev limit and BHP would have a negative effect on the drivability for a track / sprint car? I do like torque though! but wouldnt want it to drive like a diesel!


Huh? it'll make for a very quick car, not sure what you mean with the lower bhp/rev limit.

gti-dan wrote:
I would probably bore it out to 88mm too. How easy is it get different sized con rods / pistons to suit the new crank and bore dims?


pretty straightforward, have a look at DrSarty and DjMini 's build threads on 205gtidrivers.

DrSarty took his to 240 odd bhp and 190 Lbft with just an inlet cam stock Mi head bodies and the special bottom end.

DjMini took his to 280 bhp Shock I think QEP did most of the machining on DrSarty's engine, whilst Sandy brown did the assembly and spec on djmini's engine IIRC.

gti-dan wrote:
If you increase stroke length do you tend to reduce con rod length or the "height" of the pistons? On these blocks, if you go with a larger crank is there chance of the bottom of the piston dropping below the base of the block?


conrods and pistons you are spot on with, these blocks are the same height at the diesel ones (the XUD9 is essentially the same block casting as the XU10 just different bore and machining)
so the piston wont drop out of the bottom LOL

gti-dan wrote:
Lastly, if you made a quality n/a engine maybe making 230 bhp and then supercharged it - would the overall effect be much better than a standard s/c engine? I know the obvious answer would be yes but it doesnt always work like that does it?!?!


could be quite epic, but would be a bit pointless really going for a build like this as the boost and hence the torque curves are designed for a FWD application, going bigger bore will give more torque, which would be wasted in FWD IMO.

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Posted 6th Mar 2010 at 15:41
gti-dan

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Post #28
Right i've decided to just get on with this build - i've just read drSartys thread on the 205 forum and he's done pretty much what i want to do.

I've sourced a 92mm crank as i might aswell go for that rather than 88mm if they both fit.

With regards to my comments on lower bhp / rev limit - i thought with a longer stroke the increased piston speed meant engne speed had to be reduced? and that this would negatively affect bhp - but im not too worried about that looking at other similar engine build threads.

DrSarty could only bore out to 87mm as the space between cylinders was very small - his was a different block though i believe - will this be the same on the 6 block? or can i get away with 88? If it comes to it i'd favour the extra reliability.

gti-dan wrote:
I would probably bore it out to 88mm too. How easy is it get different sized con rods / pistons to suit the new crank and bore dims?


With this i presume i'll buy some new pistons and have the gudgeon pin height set to accomodate the greater stroke length - will the big end of con rods fit direct onto the crank shaft?

Will also be fitting lairy cams so will have the piston crown machined to suit. I would have thought thi would have a massive effect on CR though considering taking 1/10's of a mm off the head has a big effect on CR. Also i will probably want to increase CR so i really need to know about this!

BTW i presume that the CR will already be increased considering the displacement is being increased but it will still be compressing into same volume?

I plan to get most of the parts first but is anyone selling a cheap 6 engine?!?!

I plan to use QEP but they are bit far away from Yorkshire - is there anyone as good based up North?
Posted 7th Mar 2010 at 22:00
mxcrazy

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Post #29
gti-dan wrote:
Right i've decided to just get on with this build - i've just read drSartys thread on the 205 forum and he's done pretty much what i want to do.

I've sourced a 92mm crank as i might aswell go for that rather than 88mm if they both fit.

With regards to my comments on lower bhp / rev limit - i thought with a longer stroke the increased piston speed meant engne speed had to be reduced? and that this would negatively affect bhp - but im not too worried about that looking at other similar engine build threads.

DrSarty could only bore out to 87mm as the space between cylinders was very small - his was a different block though i believe - will this be the same on the 6 block? or can i get away with 88? If it comes to it i'd favour the extra reliability.

gti-dan wrote:
I would probably bore it out to 88mm too. How easy is it get different sized con rods / pistons to suit the new crank and bore dims?


With this i presume i'll buy some new pistons and have the gudgeon pin height set to accomodate the greater stroke length - will the big end of con rods fit direct onto the crank shaft?

Will also be fitting lairy cams so will have the piston crown machined to suit. I would have thought thi would have a massive effect on CR though considering taking 1/10's of a mm off the head has a big effect on CR. Also i will probably want to increase CR so i really need to know about this!

BTW i presume that the CR will already be increased considering the displacement is being increased but it will still be compressing into same volume?

I plan to get most of the parts first but is anyone selling a cheap 6 engine?!?!

I plan to use QEP but they are bit far away from Yorkshire - is there anyone as good based up North?


The big ends on the 2.1 crank are wider than stock or the 88mm so you need custom rods for these to fit, i 'think' you may need to change the oil pump sprocket for a xu10 or xu9 one. Im sticking with the 88mm crank for ease, as i can use stock gti6 rods with the pistons i have, its saving a lot of hassel and money.

You will need a custom rod and piston combo im sure, you could use some off the shelf 88 or 87mm pistons and have rods made to suit. Though, the longer the rod the better, id be tempted to have a look at S16 aftermarket pistons and rods and see if these will fit with the 88mm crank or not, as stock the pistons sit around 1mm lower in the block at tdc anyway, i dont know what the case is with aftermarket stuff though.

Compression wise this is something you will have to either spec if you have pistons made, or live with if buying off the shelf.

If increasing the bore you can un-shield the valves some-what in the combustion chamber to aid low lift flow.

Dont go with massive lairy cams, go for something better than stock but not too ott. remember that the 'lairy' cams are designed for engines that rev to oblivion. You could rev this thing if you wanted but theres no point in building an oversize motor then.

With big cams youd need to use solid lifters, and you'd lose the oil spray bars too.

Im going to use something like a newman PH2 type.

Note that Dr Sarty is using a Peter Taylor regrind on the inlet and a stock exhaust cam (to 230bhp and 190ft lb torque), and 'magic' has had some great results with this cam too.
Posted 7th Mar 2010 at 23:37
gti-dan

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Post #30
just deciding over 88mm or 92mm now. I need to try find out info on the different engines - does anyone know any good website thats have detailed specs of the different engines? I was thinking, if the blocks are similar would the 2.1D conrods be worth getting along with the crank - that way the rods fit the crank. could then get pistons made to suit???

Lairy was the wrong word for the cams - maybe just a little more than what you'd get away with on a standard engine (with no profile cut into pistons).

What do you mean by unsheild the valves? I plan to get the valve seats triple angle cut but that was about it.

I dont wanna go 88mm crank if i'll always regret not going 92mm but i don't want to make it too difficult / expensive either. Can anyone convince me why 92mm is the way forward?!?!?!

Cheers
Posted 9th Mar 2010 at 00:58
gti-dan

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Post #31
reading drsartys build i cant see what con rods he used but he used an s16 block with mi16 head - could i do a similar build with a full gti-6 engine? just seems cheaper. would like to build it exactly the same spec as his really but with a 6 block & head if possible.
Posted 9th Mar 2010 at 01:37
mxcrazy

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Post #32
gti-dan wrote:
just deciding over 88mm or 92mm now. I need to try find out info on the different engines - does anyone know any good website thats have detailed specs of the different engines? I was thinking, if the blocks are similar would the 2.1D conrods be worth getting along with the crank - that way the rods fit the crank. could then get pistons made to suit???

Lairy was the wrong word for the cams - maybe just a little more than what you'd get away with on a standard engine (with no profile cut into pistons).

What do you mean by unsheild the valves? I plan to get the valve seats triple angle cut but that was about it.

I dont wanna go 88mm crank if i'll always regret not going 92mm but i don't want to make it too difficult / expensive either. Can anyone convince me why 92mm is the way forward?!?!?!

Cheers


Havnt a clue about block height or rod sizes/lengths to be honest.

I meant un-shielding the valves as in opening up the area directly around the edge of the valve in the combustion chamber, with the extra bore you can afford to do this.

I wont regret not going 92mm because i have a cheap way of doing mine. All i think is that the extra money and effort to go to 92mm would be better spent on bodies, or cams, or set up etc.

Here is a quote i found from some site when talking about using a 92mm crank 'I wouldn
Posted 9th Mar 2010 at 01:49
gti-dan

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Post #33
right - i was getting confused reading all the different threads and was unable to get conclusive information on all the dimensions of all the various components of the millions of XU engines there have been! Some conrods would be the right lenght but big end too small, some blocks were bettr to be bored out, some cranks needed differnt rods but standard pistons etc etc...so i thought a phone call to qep was in order - spoke to matt who confirmed what i wanted to here - getting a 6 engine is a great basis as both the block and head are what i want for the build im aiming for. So just collecting parts. MXCrazy - i look forward to hearing how your build progresses because we have faily similar plans by the sound of things. I am also going to collect all the parts first - do as much as i can myself but use a proper engine builder for some of it. So shopping list now - 92mm crank, 6 engine thats had a cambelt failure (might just use my 6 engine, cams - not going to rush into this will prob be last thing i buy when i know more about them and I know what characteristics i want from the engine - may go for PeterT regrinds, bearings, Jenveys and engine management - what is going to be the best system? emerald? megasquirt? i know nothing about either. What is mega spark too???

DrSarty's build thread is very inspiring - as you read it you can see the learning curve he went through when building each part of it - It would be great to get anywhere near where he got with his build.
Posted 10th Mar 2010 at 01:17
welshpug!

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Post #34
for the management, look for a mapper that isn't a million miles from you and ask what they Prefer.

Emerald, DTA, OMEX etc will all do the job.

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Posted 10th Mar 2010 at 01:48
dented_vts

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Post #35
darkgti6 wrote:
dented_vts wrote:
chris with a pug wrote:
The engine builder for longmans had 280BHP on standard valves so there no need really to make them bigger.


Unlikely -do the maths and work out how much torque you would need at 9k to make that much power


Well here we have a prime example of your wrongnessLOL

275bhp 2.016v engine


I'm sorry but i think you have very little understanding of basic physics and engine design principles. I presume you are unable to work out how much torque the engine would need to produce at the stated rpm therefore have no idea what you are talking about. Also could you explain mathematically given the standard inlet valve area how that much power is possible? Do you honestly think with a standard head you can see specific output of nearly 138bhp per litre? BTW that thread doesnt even state its on standard valves.

In the thread there is an engine- i have an engine mine makes 250bhp at 2500k rpm and its a n/a 2l, want to buy it?
Posted 10th Mar 2010 at 01:59
welshpug!

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Post #36
dented_vts wrote:
that thread doesnt even state its on standard valves.


Its a BTCC engine, AFAIK they were limited to standard valves and standard lift, though very long duration, basically Group N factory blueprinted +


they are very big valves as standard anyway, so its quite pointless going any larger in the standard 86mm bore, you'd possibly cause more of a restriction than anything.

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Posted 10th Mar 2010 at 02:20
phillipm

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Post #37
It doesn't say the head is standard, he said the valves were standard...

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Posted 10th Mar 2010 at 02:21
welshpug!

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Post #38
Indeed LOL

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Posted 10th Mar 2010 at 02:22
phillipm

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Post #39
Damn, too late Big grin

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Posted 10th Mar 2010 at 02:29
dented_vts

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Post #40
phillipm wrote:
It doesn't say the head is standard, he said the valves were standard...


but if you rework the head and re-cut the valve seats you would have to re-profile and match up the valves anyway, so they would not be "standard" any-more anyway Crazy
Posted 10th Mar 2010 at 02:34
jcphat

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Post #41
dented_vts wrote:


but if you rework the head and re-cut the valve seats you would have to re-profile and match up the valves anyway, so they would not be "standard" any-more anyway Crazy


Dented, you have been very dogmatic on this thread,
So how do you explain the 274 Hp from an N/A BTCC engine? It happened and was on standard valves.
So, where does your maths leave you?Whistle

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Posted 10th Mar 2010 at 02:39
dented_vts

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Post #42
http://www.cylinderheadshop.co.uk/services.html
Posted 10th Mar 2010 at 02:40
jcphat

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Post #43
dented_vts wrote:
http://www.cylinderheadshop.co.uk/services.html


And?

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Posted 10th Mar 2010 at 02:41
allesclar

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Post #44
doesnt quite back your argument up Razz

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Posted 10th Mar 2010 at 02:42
dented_vts

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Post #45
jcphat wrote:
dented_vts wrote:


but if you rework the head and re-cut the valve seats you would have to re-profile and match up the valves anyway, so they would not be "standard" any-more anyway Crazy


Dented, you have been very dogmatic on this thread,
So how do you explain the 274 Hp from an N/A BTCC engine? It happened and was on standard valves.
So, where does your maths leave you?Whistle


I don't doubt you can make 300bhp from a 2 litre lump but i just think people doubt the work it takes to get that power- your talking 10000rpm and very few engines will last long at that speed unless expertly blueprinted. There is no n/a production engine at any price that makes more than 120ish bhp per litre.

275bhp at 9k is 160ftlb's- that is 80ftlb per litre the engine would therefore have to be producing max torque at 9k- do you honestly think on standard valves you will get that level of volumetric efficiency at 9k!!!!!!m Even Formula 1 engine only achieves an MEP of 14.3.

Posted 10th Mar 2010 at 02:49
jcphat

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Post #46
HOW TO PAY.

Parts and services can be paid for by credit card at the shop or by phone.
UK or overseas.

This is clearly a viral advertising campaign!!

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Posted 10th Mar 2010 at 02:50
dented_vts

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Post #47
jcphat wrote:
HOW TO PAY.

Parts and services can be paid for by credit card at the shop or by phone.
UK or overseas.

This is clearly a viral advertising campaign!!


Just showing about services where valve guides and valves are matched up- i'm in no way connected with that company!
Posted 10th Mar 2010 at 02:52
welshpug!

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Post #48
dented_vts wrote:

275bhp at 9k is 160ftlb's- that is 80ftlb per litre the engine would therefore have to be producing max torque at 9k- do you honestly think on standard valves you will get that level of volumetric efficiency at 9k!!!!!!


quite possibly yes, TA!

and actually, the 306 maxi kitcar I know of has 180 lbft, so Razz

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Posted 10th Mar 2010 at 02:54
mxcrazy

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Post #49
getting a bit off topic lads, but just thought id chime in with the vtec lump in the honda s2000, 237bhp @ 7800rpm stock.
Posted 10th Mar 2010 at 02:58
dented_vts

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Post #50
welshpug! wrote:
dented_vts wrote:

275bhp at 9k is 160ftlb's- that is 80ftlb per litre the engine would therefore have to be producing max torque at 9k- do you honestly think on standard valves you will get that level of volumetric efficiency at 9k!!!!!!


quite possibly yes, TA!

and actually, the 306 maxi kitcar I know of has 180 lbft, so Razz


It may do at *peak torque* but its peak figure is not going to be at 9k is it? Anyhow i'm off.
Posted 10th Mar 2010 at 02:58

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