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Author Subject: just thinking about N/A engine mods
welshpug!

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Post #76
stop quoting every bloody post!!!

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Posted 15th Mar 2010 at 18:52
dented_vts

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Post #77
welshpug! wrote:
stop quoting every bloody post!!!


fair point- oops did it again.
Posted 15th Mar 2010 at 18:57
dented_vts

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Post #78
sarthe82 wrote:
dented_vts wrote:
Formula one is the pinnacle in engine design- the problem is you just can't hit those rpm's with vavles operated by springs. 900bhp+ from 2.4litres and just look at the massive inlet valve area vs. capacity. they use 10 cylinders not 4 for a reason. The current Formula one engines could make significantly more power if they were not rev limited by regulation.

They're V8's not V10's and have been for a number of seasons, they are indeed rev restricted....to 18,000, rather a lot. That is all. Wave


Your right v8 from 2006 to restrict power and rev limited reduced to 18000 in 2009.
Posted 15th Mar 2010 at 19:38
sandy

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Post #79
Going back to the XU 16v valve sizes thing, it was a frequent hot topic between Puma (Dave Baker) and others in the past. The big issue I've had with them, is that although of course ultimately, a bigger valve and hence bigger hole will flow more; it doesn't necessarily translate to a better engine. Lay-theory is that bigger valves flow more and need "Less cam" or however people like to conveniently grade and pigeon hole cam profiles!! The reality of building an engine is that all aspects need to be optimised with respect to each other and just because you can fit big valves in, doesn't mean you can have the necessary cam profiles and timing to take advantage of them. The XU 16v engines are a case in point, because valve to valve proximity is a big problem,which restricts cam timing and hence profiles. It's bad enough with standard valves and oversize exacerbates the problem. You can just about make it work on a spec for about 250bhp, but beyond that the necessary cam geometry becomes more important than the valve sizes to get a good engine, one that delivers a usefully wide band of usable power anyway. By making any one aspect of an engine extreme, it becomes much harder to make the other aspects work. We're not design F1 engines from a clean sheet here, we're working with the limitations of what the manufacturers chose to give us.
Posted 16th Mar 2010 at 00:57
mxcrazy

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Post #80
sandy wrote:
Going back to the XU 16v valve sizes thing, it was a frequent hot topic between Puma (Dave Baker) and others in the past. The big issue I've had with them, is that although of course ultimately, a bigger valve and hence bigger hole will flow more; it doesn't necessarily translate to a better engine. Lay-theory is that bigger valves flow more and need "Less cam" or however people like to conveniently grade and pigeon hole cam profiles!! The reality of building an engine is that all aspects need to be optimised with respect to each other and just because you can fit big valves in, doesn't mean you can have the necessary cam profiles and timing to take advantage of them. The XU 16v engines are a case in point, because valve to valve proximity is a big problem,which restricts cam timing and hence profiles. It's bad enough with standard valves and oversize exacerbates the problem. You can just about make it work on a spec for about 250bhp, but beyond that the necessary cam geometry becomes more important than the valve sizes to get a good engine, one that delivers a usefully wide band of usable power anyway. By making any one aspect of an engine extreme, it becomes much harder to make the other aspects work. We're not design F1 engines from a clean sheet here, we're working with the limitations of what the manufacturers chose to give us.


I suppose its the nature of very over square engine, ie, F1, and motorcycle engines, both road and mx. They get the capacity from a huge bore but short stroke, so that they can use huge valves, butttt, they rev to the moon and back too, not necessarily because of the actual bore x stroke ratio, but the size of the valves in relation to the capacity. I see that 1.4 16v engine you have done sandy, more over square than stock, is that to get the valve size up? what does it rev to?

a 450cc CRF honda motocross bike has a 98mm bore i think, 4 x 450cc is 1800cc, (remembering a 1905cc xu is 83mm bore) they make circa 55bhp at the wheels, as stock, 4 x 55 = 220bhp.

The other way i "thought" about using big valves is, although you have a bigger 'hole' so to speak, you also have a bigger plug for the hole, that plug isnt removed, just moved out the way, a restriction in itself no?

Also, the bigger the valves, the closer they are together, to exaggerate, imagine they where almost touching when opening( )( ), that gap in between the valves is trying to pass air, but it cant, because there is another valve in the way, if you have gained a theoretical 10% area in valve open area at max lift, what area % is actually useful?. ie, letting air flow into the cylinder, not being blocked off?

If the valves are further apart (ie stock sized as opposed to over size) ( ) ( ) , the gap between them is going to flow more air than the smaller gap between the bigger valves?

Just thoughts.
Posted 16th Mar 2010 at 02:16
reaperman

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Post #81
Interesting post Thumbs up

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Posted 16th Mar 2010 at 02:33
dented_vts

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Post #82
I think this is where engine design development gets very complicated and very expensive! I think Sandy is bag on. I mean say you want to develop an engine- how many heads would you need to experiment on to start with? 5? 10?

Maybe a silly question Sandy- but do you think non circular valves may be the way forward for someone wanting the ultimate race head? (obviously very expensive to have made up!) And with regard to the engine above with the better top end performance- do you think there is any scope to improve the midrange with some variable geometry intake? I don't know if that is prohibited in that class.
Posted 16th Mar 2010 at 03:40
welshpug!

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Post #83
mxcrazy wrote:
I see that 1.4 16v engine you have done sandy, more over square than stock, is that to get the valve size up? what does it rev to?


stock valves Big grin

Geometry more of a necessity of the capacity given the stock crank used and also head chamber diameter.



I know some Japanese engines are over square, EJ20/25 75mm stroke 92/96.9mm bore, and EJ25 79/99.5mm Subaru engines for example.

Honda I think go the opposite way with square or long stroke engines afaik, but I don't know a great deal about them.

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Posted 16th Mar 2010 at 04:03
mxcrazy

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Post #84
dented_vts wrote:
I think this is where engine design development gets very complicated and very expensive! I think Sandy is bag on. I mean say you want to develop an engine- how many heads would you need to experiment on to start with? 5? 10?

Maybe a silly question Sandy- but do you think non circular valves may be the way forward for someone wanting the ultimate race head? (obviously very expensive to have made up!) And with regard to the engine above with the better top end performance- do you think there is any scope to improve the midrange with some variable geometry intake? I don't know if that is prohibited in that class.


This is my thoughts on this, and may be totally wrong.

Non circular valves would be main stream now if they worked, not only are you taking the uniform shape of them (to correspond with the port shape almost always being round or there abouts, ie d shaped) and maybe adding 'corners', to give points of low and or high pressure and un-even flow, you have got to try and seal them also, and control their movement (twisting), a valve also acts as a heat transfer unit remember, i think in an 'ideal' valve area scenario you would have 2 half circular valves, but you have got to remember shielding effect and flow. Also the corners of the valves, all be it, i would presume radiused well, would most likely be hot spots, and how strong they would be i dont know.

Its like when honda used oval pistons in some GP bike, it was a pain in the arse to do and didnt work well enough to warrant the extra trouble.

Yamaha moved from 5 valves per cylinder to 4 on both the R1 and R6 i believe, i cant see that being a step backwards, i dont know the ins and outs of it, but even if valve area was reduced the 4 valve head performed better, made more power and torque i believe coupled with other changes also.

I have seen an engine design where instead of cams and valves, it used small crank shafts and pistons as valves. So the pistons are seemingly hanging from where the cams would normally be, when these cam/cranks are at their BDC the port is totally open and there is no restriction to the flow into the cylinder, then when at TDC they now form the combustion chamber itself.

Someone design an engine that uses butterflies instead of valves, no worry about lift figures then, could have them electronically motor controlled, no rotating camshafts, so reduced inertia, and fully adaptable for 'duration' and i suppose their equivalent of lift, being opening angle. Crazy
Posted 16th Mar 2010 at 04:04
welshpug!

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Post #85
you mean Rotary engines? LOL

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Posted 16th Mar 2010 at 04:07
mxcrazy

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Post #86
welshpug! wrote:
mxcrazy wrote:
I see that 1.4 16v engine you have done sandy, more over square than stock, is that to get the valve size up? what does it rev to?


stock valves Big grin

Geometry more of a necessity of the capacity given the stock crank used and also head chamber diameter.



I know some Japanese engines are over square, EJ20/25 75mm stroke 92/96.9mm bore, and EJ25 79/99.5mm Subaru engines for example.

Honda I think go the opposite way with square or long stroke engines afaik, but I don't know a great deal about them.


What is a normal Tu 1.4 bore stroke though, and valve sizes? And what is the head off of that sandy is using and valve sizes, im not all that up on my TU stuff.

The Honda engines i refer to are the Motocross singles, thats what i am familiar with, i dont know about the car engine. Hmm, thats an interesting idea, V-Tec in motocross! LOL Could be the next big selling point when everyone is bored of fuel injection.
Posted 16th Mar 2010 at 04:09
mxcrazy

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Post #87
welshpug! wrote:
you mean Rotary engines? LOL


No, i know what a rotary is, i mean a piston engine, still with a typical type cylinder head, but with 4 little butterflies instead of 4 valves per cylinder.

Edit, and i know it would be a problem sealing them and for them to take the pressures of being in the combustion area etc etc. Just thinking about potential flow thats all, no valve stem in the way, just a slither of material being the butterfly, and no valve head in the way either.
Posted 16th Mar 2010 at 04:15
maz-306-xs

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Post #88
Hondas "oval pistoned bike" was a combination of development and showing off! The rc45 rvf had oval pistons so they could fit 8 valves per cylinder. Awesome bit of kit though.

Also vtec is a very clever system apart from the lack of torque they produce, I want an ek9 soo bad

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Posted 16th Mar 2010 at 04:17
phillipm

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Post #89
mxcrazy wrote:
welshpug! wrote:
you mean Rotary engines? LOL


No, i know what a rotary is, i mean a piston engine, still with a typical type cylinder head, but with 4 little butterflies instead of 4 valves per cylinder.

Edit, and i know it would be a problem sealing them and for them to take the pressures of being in the combustion area etc etc. Just thinking about potential flow thats all, no valve stem in the way, just a slither of material being the butterfly, and no valve head in the way either.


Been loads of these, and many recent lotus research projects into it, but they still can't get them to seal for any length of time.

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Posted 16th Mar 2010 at 04:22
mxcrazy

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Post #90
phillipm wrote:
mxcrazy wrote:
welshpug! wrote:
you mean Rotary engines? LOL


No, i know what a rotary is, i mean a piston engine, still with a typical type cylinder head, but with 4 little butterflies instead of 4 valves per cylinder.

Edit, and i know it would be a problem sealing them and for them to take the pressures of being in the combustion area etc etc. Just thinking about potential flow thats all, no valve stem in the way, just a slither of material being the butterfly, and no valve head in the way either.


Been loads of these, and many recent lotus research projects into it, but they still can't get them to seal for any length of time.


I shall have to have a hunt around, see what i can find, just thought it was an interesting idea. I suppose there is nothing now that hasnt been done or tried.
Posted 16th Mar 2010 at 13:51
sandy

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Post #91
Desmo valve operation will of course be familiar to those of you with a bike slant!

I seem to remember reading about a sort of barrel opening port design, called shamrock or clover or something like that, back in the earlier 90s. I don't know what happened to that but it looked quite promising.

The "torque" of VTEC engines is a bit of a funny one. Alot of in is down to the way the engine package is designed. It's not that the VTEC system is at odds with producing torque, more that the delivery Honda seek with the engines tends to produce relatively less in standard trim. My standard H22A7 engine (Accord Type-R) on bodies, produced around 187lbft, a pal of mine has built a 2.25 litre N/A K20A engine recently that gave 307bhp and 214lbft on the engine dyno at modest revs and a N/A K20A 2 litre running on E85 with optimised CR gave a barely believable 199lbft on the dyno! A properly calibrated and corrected dyno of course, some of the best torque figures we've seen.
Posted 20th Mar 2010 at 13:44
welshpug!

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Post #92
K20A is the same 86x86 as an XU10 aren't they Sandy? what is it about them that makes then rev so much?

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Posted 20th Mar 2010 at 14:47
sandy

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Post #93
That's right. It's a much lower friction engine than the XU10 and I would bet the block is much stiffer. The port design is leant more towards flow (you'll struggle to improve inlet flow over standard for the whole valve lift on a K20 head!) and the VTEC cam profiles would be roughly a moderate rally profile on an XU.
Posted 24th Mar 2010 at 12:18

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