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Author Subject: Day666 / 6 updates / 1% road 99% track/Race
demondriverdan

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Post #751
That flywheel is nuts!

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Rallye Race Car
Posted 19th May 2016 at 17:37
Day666

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Post #752
superchargedblack1997gti6 wrote:
From what I remember the manifold is very close in desigin to a genuine maxi exhaust huge long primary's and secondary almost half the car!


Your Spot on Ross the bananas come to understand of the gear-lever ...mental ...the lamba sensor is by the underside of the gear lever ....
Posted 19th May 2016 at 17:50
Day666

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Post #753
demondriverdan wrote:
That flywheel is nuts!


Dan this picture really doesn't do it justice m8 & the clutch looks like gold flakes in it Whistle
Posted 19th May 2016 at 17:51
welshpug!

Capt Pedantic

Location: Bigend, Wales.

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Post #754
Manifold is Sandy spec from before Mike edwards atarted doing most of them i believe

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Posted 19th May 2016 at 17:56
Day666

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Post #755
welshpug! wrote:
Manifold is Sandy spec from before Mike edwards atarted doing most of them i believe


Yes yet again your spot on Mei LOL ....it's a work of art ...but Mike Edwards are another level again Thumbs up
Posted 19th May 2016 at 18:03
Day666

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Post #756
Manifllow

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Posted 19th May 2016 at 18:04
Day666

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Post #757
blandy wrote:
Any more pics of it?

Remember reading the project thread on it in its early days


Before Stripping commenced Thumbs up


I'll get loads of pics tomorrow for you & a few others who have asked Thumbs up

Day666 has attached the following image:

Posted 19th May 2016 at 18:06
paulvancraen

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Location: Breda

Registered: 24 Jun 2009

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Post #758
Nice work there Pete! :p

Is this finished before pugfest then? :x
Posted 19th May 2016 at 19:06
Day666

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Post #759
paulvancraen wrote:
Nice work there Pete! :p

Is this finished before pugfest then? :x


100% yes
But French car shows 50:50

My car may not make French car show now but I will still turn up for a look ....I'm doing my best to get the toy there Thumbs up
Posted 19th May 2016 at 21:47
aaron6

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Post #760

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Posted 19th May 2016 at 21:04
Day666

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Post #761
Just got sent a picture of my fibreglass slate grey flocked dash Thumbs up

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Posted 19th May 2016 at 22:22
aaron6

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Post #762
That's pretty smart

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Posted 20th May 2016 at 05:51
Day666

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Post #763
aaron6 wrote:
That's pretty smart


3gan/ Lee from Bristol on here did it Aaron .....
He did my last one ....I didn't want the normal black colour Thumbs up

He got premises he does it all professional m8
Posted 20th May 2016 at 06:53
Day666

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Post #764
Well what a f**kng day Thumbs down
Everything went wrong ....exhaust Manifold didn't fit as it was hitting the steering rack pins both sides ...sorted that ....then two pipes hit the side of the exhaust tunnel ...sorted ..

Then Clutch arm pin didn't come out & we had to drill it out ....sorted that ...

Then next problem was the special Clutch metal end cable on gearbox end it was to short because it's a push clutch now opposite of standard pull Clutch standard on a 6 ...

Then couldn't remove two of the 4 power steering fluid bolts ...sorted
Then the separate Clutch bearing keep jumping off the fork ...used Rubber bands to hold it while the box was fitted ...sorted
Loads of other little things ...so 2-3 hrs wasted today Thumbs down

Engines fully in & Gearbox in working

need to finish now ....Exhaust from manifold making ....Brake pipes F&R ( Wilwood Bias valve ) needs fitting bleeding & rear compensater valve removing ...servo vacuum pipe fitting ....engine Mapping ...seats fitting ....dash wiring tidying up ...flocked fibreglass dash fitting ....heated windscreen fitting .....gauges /volts / oil pressure fitting ...radiator bleeding ....getting much shorter Altenator belt as power steering removed ....

Then I had to sort Reverse gear out as I didn't have one ...the lever had dropped into the box ...so we had to remove the selector lever & engage the reverse lever back into place Thumbs up

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Posted 20th May 2016 at 22:56
Day666

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Post #765
Side view of flywheel

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Posted 20th May 2016 at 21:31
Day666

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Post #766
Clutch side view

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Posted 20th May 2016 at 21:31
demondriverdan

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Post #767
How does the clutch and flywheel differ compared to standard, other than being super light?

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Rallye Race Car
Posted 20th May 2016 at 22:15
pete_rallye

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Post #768
Looks like a twin plate 7 1/4" clutch, lower inertia than a standard clutch but with higher clamping forces. Will be a push clutch rather than a pull, pretty easy to convert a standard 6 box to a push clutch though.

Only thing to be wary of with a super light flywheel is getting of the line, its a lot easier to stall it so give it plenty of revs!

________________________________________

Oulton Park in a BTCC 306 vid 1
Oulton Park in a BTCC 306 vid 2
Lap of the 'ring
Posted 20th May 2016 at 22:27
Day666

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Post #769
pete_rallye wrote:
Looks like a twin plate 7 1/4" clutch, lower inertia than a standard clutch but with higher clamping forces. Will be a push clutch rather than a pull, pretty easy to convert a standard 6 box to a push clutch though.

Only thing to be wary of with a super light flywheel is getting of the line, its a lot easier to stall it so give it plenty of revs!


Easy if the box bits will come apart & I needed a hybrid clutch cable Thumbs up ...
Had to modify my new metal end one ...

It's a bastasd to push the clutch now ..really heavy but it's new LOL

Dan I'm not sure m8 ...ill ask & get back to you m8 .Whistle
Posted 20th May 2016 at 23:05
superchargedblack1997gti6

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Post #770
Yep agree with pete much faster rev rising via lower inertia and massive Bhp and torque capacity, utter bstrd driving on road or in traffic Smile. The clutch is smaller diameter as Pete says the clutch will be awesome but hard work and won't last long if you go through traffic

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Super high boost Completed, destroyer of gearboxes and 160mph club
Posted 20th May 2016 at 23:11
pete_rallye

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Post #771
Twin plate clutches aren't designed for regular town driving! I've seen twin plate clutches with sprung plates for Imprezas and Evos and the like, you could probably get some made but wouldn't be cheap!

Mine runs a weird cable, not sure what its off but the end is threaded, and it works the other way around to standard 6 cable. I think the fork and everything is the same, Just the cable is different.

________________________________________

Oulton Park in a BTCC 306 vid 1
Oulton Park in a BTCC 306 vid 2
Lap of the 'ring
Posted 21st May 2016 at 00:30
phillipm

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Post #772
Always good fun running the rally cars through france with the twin/triple plates, even with cerametallic paddles in so they'd take some stick the whole car shuddered and clanked it's way through traffic LOL

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Posted 21st May 2016 at 00:32
Day666

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Post #773
Thank god Its not going to be going through towns anymore then LOL

Yes my Cable is all metal but the rubber 20mm black compression plate on Zytel in the picture below almost flattens with the pressure when you push the clutch Crazy

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Posted 21st May 2016 at 02:07
Chr1sch

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Post #774
Fair play dude when this is finished it will surely be one of the fastest and well setup out there Smile
Posted 23rd May 2016 at 10:11
Day666

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Post #775
Chr1sch wrote:
Fair play dude when this is finished it will surely be one of the fastest and well setup out there Smile


I don't know about that ...but im hoping to shock some of them ultra fast Clios LOL

My Exhaust guy turned up & made me a two box Stainless exhaust with only ONE join & that's from the Sandy design Manifold to system ....amazing job & bloody cheap ...all bends done in his machine & 2.5 all the way ...PS Sandy said 2.5-2.75 not 2.75-3.00 as I said before LOL


Blandy .:::visited me tonight to pick up his box & I started the car for the very first time ...it started a treat ...but is only on a base map so turned it off after 3mins ...oil pressure was a treat & Accsump amazing ....

It's getting there Thumbs up
Posted 23rd May 2016 at 21:36

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