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Rallye Race Car
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Author | Subject: Day666 / 6 updates / 1% road 99% track/Race |
demondriverdan
Seasoned Pro Location: Londinium Registered: 29 Nov 2010 Posts: 2,665 Status: Offline |
Post #751
That flywheel is nuts!________________________________________ Rallye Race Car |
Posted 19th May 2016 at 17:37
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #752
superchargedblack1997gti6 wrote: From what I remember the manifold is very close in desigin to a genuine maxi exhaust huge long primary's and secondary almost half the car! Your Spot on Ross the bananas come to understand of the gear-lever ...mental ...the lamba sensor is by the underside of the gear lever .... |
Posted 19th May 2016 at 17:50
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #753
demondriverdan wrote: That flywheel is nuts! Dan this picture really doesn't do it justice m8 & the clutch looks like gold flakes in it |
Posted 19th May 2016 at 17:51
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welshpug!
Capt Pedantic Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,839 Status: Offline |
Post #754
Manifold is Sandy spec from before Mike edwards atarted doing most of them i believe________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
Posted 19th May 2016 at 17:56
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #755
welshpug! wrote: Manifold is Sandy spec from before Mike edwards atarted doing most of them i believe Yes yet again your spot on Mei ....it's a work of art ...but Mike Edwards are another level again |
Posted 19th May 2016 at 18:03
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #756
Manifllow Day666 has attached the following image: |
Posted 19th May 2016 at 18:04
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #757
blandy wrote: Any more pics of it? Remember reading the project thread on it in its early days Before Stripping commenced I'll get loads of pics tomorrow for you & a few others who have asked Day666 has attached the following image: |
Posted 19th May 2016 at 18:06
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paulvancraen
Junior User Location: Breda Registered: 24 Jun 2009 Posts: 83 Status: Offline |
Post #758
Nice work there Pete! :pIs this finished before pugfest then? :x |
Posted 19th May 2016 at 19:06
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #759
paulvancraen wrote: Nice work there Pete! :p Is this finished before pugfest then? :x 100% yes But French car shows 50:50 My car may not make French car show now but I will still turn up for a look ....I'm doing my best to get the toy there |
Posted 19th May 2016 at 21:47
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aaron6
Seasoned Pro Location: On the sofa in maidstone Registered: 16 May 2006 Posts: 5,840 Status: Offline |
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Posted 19th May 2016 at 21:04
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #761
Just got sent a picture of my fibreglass slate grey flocked dash Day666 has attached the following image: |
Posted 19th May 2016 at 22:22
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aaron6
Seasoned Pro Location: On the sofa in maidstone Registered: 16 May 2006 Posts: 5,840 Status: Offline |
Post #762
That's pretty smart________________________________________ See the sheer power and might of the lesser known burrowing owl. |
Posted 20th May 2016 at 05:51
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #763
aaron6 wrote: That's pretty smart 3gan/ Lee from Bristol on here did it Aaron ..... He did my last one ....I didn't want the normal black colour He got premises he does it all professional m8 |
Posted 20th May 2016 at 06:53
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #764
Well what a f**kng day Everything went wrong ....exhaust Manifold didn't fit as it was hitting the steering rack pins both sides ...sorted that ....then two pipes hit the side of the exhaust tunnel ...sorted .. Then Clutch arm pin didn't come out & we had to drill it out ....sorted that ... Then next problem was the special Clutch metal end cable on gearbox end it was to short because it's a push clutch now opposite of standard pull Clutch standard on a 6 ... Then couldn't remove two of the 4 power steering fluid bolts ...sorted Then the separate Clutch bearing keep jumping off the fork ...used Rubber bands to hold it while the box was fitted ...sorted Loads of other little things ...so 2-3 hrs wasted today Engines fully in & Gearbox in working need to finish now ....Exhaust from manifold making ....Brake pipes F&R ( Wilwood Bias valve ) needs fitting bleeding & rear compensater valve removing ...servo vacuum pipe fitting ....engine Mapping ...seats fitting ....dash wiring tidying up ...flocked fibreglass dash fitting ....heated windscreen fitting .....gauges /volts / oil pressure fitting ...radiator bleeding ....getting much shorter Altenator belt as power steering removed .... Then I had to sort Reverse gear out as I didn't have one ...the lever had dropped into the box ...so we had to remove the selector lever & engage the reverse lever back into place Day666 has attached the following image: |
Posted 20th May 2016 at 22:56
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #765
Side view of flywheel Day666 has attached the following image: |
Posted 20th May 2016 at 21:31
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #766
Clutch side view Day666 has attached the following image: |
Posted 20th May 2016 at 21:31
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demondriverdan
Seasoned Pro Location: Londinium Registered: 29 Nov 2010 Posts: 2,665 Status: Offline |
Post #767
How does the clutch and flywheel differ compared to standard, other than being super light?________________________________________ Rallye Race Car |
Posted 20th May 2016 at 22:15
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pete_rallye
Seasoned Pro Location: Yorkshire Registered: 12 Dec 2002 Posts: 5,253 Status: Offline |
Post #768
Looks like a twin plate 7 1/4" clutch, lower inertia than a standard clutch but with higher clamping forces. Will be a push clutch rather than a pull, pretty easy to convert a standard 6 box to a push clutch though. Only thing to be wary of with a super light flywheel is getting of the line, its a lot easier to stall it so give it plenty of revs! ________________________________________ Oulton Park in a BTCC 306 vid 1Oulton Park in a BTCC 306 vid 2 Lap of the 'ring |
Posted 20th May 2016 at 22:27
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #769
pete_rallye wrote: Looks like a twin plate 7 1/4" clutch, lower inertia than a standard clutch but with higher clamping forces. Will be a push clutch rather than a pull, pretty easy to convert a standard 6 box to a push clutch though. Only thing to be wary of with a super light flywheel is getting of the line, its a lot easier to stall it so give it plenty of revs! Easy if the box bits will come apart & I needed a hybrid clutch cable ... Had to modify my new metal end one ... It's a bastasd to push the clutch now ..really heavy but it's new Dan I'm not sure m8 ...ill ask & get back to you m8 . |
Posted 20th May 2016 at 23:05
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superchargedblack1997gti6
Seasoned Pro Location: guildford Registered: 15 Aug 2009 Posts: 2,376 Status: Offline |
Post #770
Yep agree with pete much faster rev rising via lower inertia and massive Bhp and torque capacity, utter bstrd driving on road or in traffic . The clutch is smaller diameter as Pete says the clutch will be awesome but hard work and won't last long if you go through traffic ________________________________________ Super high boost Completed, destroyer of gearboxes and 160mph club |
Posted 20th May 2016 at 23:11
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pete_rallye
Seasoned Pro Location: Yorkshire Registered: 12 Dec 2002 Posts: 5,253 Status: Offline |
Post #771
Twin plate clutches aren't designed for regular town driving! I've seen twin plate clutches with sprung plates for Imprezas and Evos and the like, you could probably get some made but wouldn't be cheap! Mine runs a weird cable, not sure what its off but the end is threaded, and it works the other way around to standard 6 cable. I think the fork and everything is the same, Just the cable is different. ________________________________________ Oulton Park in a BTCC 306 vid 1Oulton Park in a BTCC 306 vid 2 Lap of the 'ring |
Posted 21st May 2016 at 00:30
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phillipm
Seasoned Pro Location: Rotherham Registered: 15 Oct 2006 Posts: 20,607 Status: Offline |
Post #772
Always good fun running the rally cars through france with the twin/triple plates, even with cerametallic paddles in so they'd take some stick the whole car shuddered and clanked it's way through traffic ________________________________________ - Bespoke rollcages/additions/adjustments. Half cages right up to complete custom spaceframes - MSA/FIA spec, CDS, ROPT, T45, etc - PM meEmail me! Custom-made polybushes available - need an odd size or fitment? - anything from batch work to one-off pieces. |
Posted 21st May 2016 at 00:32
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #773
Thank god Its not going to be going through towns anymore then Yes my Cable is all metal but the rubber 20mm black compression plate on Zytel in the picture below almost flattens with the pressure when you push the clutch Day666 has attached the following image: |
Posted 21st May 2016 at 02:07
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Chr1sch
Seasoned Pro Location: Worcester Registered: 02 Aug 2014 Posts: 1,025 Status: Offline |
Post #774
Fair play dude when this is finished it will surely be one of the fastest and well setup out there |
Posted 23rd May 2016 at 10:11
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #775
Chr1sch wrote: Fair play dude when this is finished it will surely be one of the fastest and well setup out there I don't know about that ...but im hoping to shock some of them ultra fast Clios My Exhaust guy turned up & made me a two box Stainless exhaust with only ONE join & that's from the Sandy design Manifold to system ....amazing job & bloody cheap ...all bends done in his machine & 2.5 all the way ...PS Sandy said 2.5-2.75 not 2.75-3.00 as I said before Blandy .:::visited me tonight to pick up his box & I started the car for the very first time ...it started a treat ...but is only on a base map so turned it off after 3mins ...oil pressure was a treat & Accsump amazing .... It's getting there |
Posted 23rd May 2016 at 21:36
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