Post #143
Today I completed my repair on the drivers side chassis rail, what an immense pain in the balls this has been. The chassis was rotten all along the bottom and up the sides in some areas. The part of the chassis where the bump stops go is double section and quite complicated. It all needed to be replicated to restore the strength or else the rail would be dented when the suspension bottomed out. So I chopped out all the rot and made this...
Then I tacked in the rotten sides I cut out...
After that I finished off preparing my repair section, drilling holes for plug welds and a water drain with a flared hole at the lowest point...
Then I clamped the bugger in place and welded the s**t out of it. I hit it with a hammer a few times too cos I felt like it...
Pics of the hammer to follow
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R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.
Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars