Post #76
Awesome. I'm presuming it feels a bit soft and free is that it's new parts and the box isn't mounted yet? I also connected linkages and the gear lever can select gears without pressing clutch pedal
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| Author | Subject: Refitting box after clutch change - nightmare, please help! |
 Batesy86
Regular  Location: Canterbury Registered: 12 Dec 2011 Posts: 138 Status: Offline |
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 Posted 18th Oct 2012 at 20:45
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miles
Seasoned Pro  Location: Ringwood Registered: 28 Dec 2002 Posts: 3,433 Status: Offline |
Post #77
Have you taken the speedo housing off?If you've not bolted the box up the clutch won't work ________________________________________ 306 Rallye Sptint/Race Car, 205 CTI 1.9 8v to name a fewRoad, Track and Race/Rally car preparation to your personal requirements, Full Workshop & Diagnostic Facilities New and Second parts, from Plugs to Turbo's We now also carry out Routine Servicing www.pugracing.com & FB Page, https://www.facebook.com/PugRacing Ebay; http://stores.ebay.co.uk/Pug-Racing-Shop 2012/2013/2014/2019 Class Winners at Gurston Down Speed Hillclimb & Joint overall, Class record too along the way, |
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Posted 18th Oct 2012 at 21:38
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Batesy86
Regular Location: Canterbury Registered: 12 Dec 2011 Posts: 138 Status: Offline |
Post #78
Yes housing is off. The box has 2 bolts one top and one bottom... |
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Posted 18th Oct 2012 at 21:58
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stan_306gti6
Forum Admin Location: Kent Registered: 18 Jan 2004 Posts: 21,768 Status: Offline |
Post #79
Well done for getting the box back on, now to get the car back on the road.  ________________________________________ "Supercharged - 454.1bhp/317.5lb/ft"Peugeot 306 GTi-6 2000 (X), Moonstone  |
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Posted 18th Oct 2012 at 22:32
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Batesy86
Regular Location: Canterbury Registered: 12 Dec 2011 Posts: 138 Status: Offline |
Post #80
stan_306gti6 wrote: Well done for getting the box back on, now to get the car back on the road. Cheers! I just want to be 100% sure it's ok before rebuilding! Won't take me long! |
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Posted 18th Oct 2012 at 22:52
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stan_306gti6
Forum Admin Location: Kent Registered: 18 Jan 2004 Posts: 21,768 Status: Offline |
Post #81
If the bearing is located properly, then you should be able to refit the arm and it sit almost parallel with the driveshafts, but towards the bulkhead slightly.  You should also have been able to look through the inspection hole at the top of the bellhousing as the box was going on to see the fork slip behind the bearing.  ________________________________________ "Supercharged - 454.1bhp/317.5lb/ft"Peugeot 306 GTi-6 2000 (X), Moonstone |
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Posted 19th Oct 2012 at 07:20
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Batesy86
Regular Location: Canterbury Registered: 12 Dec 2011 Posts: 138 Status: Offline |
Post #82
I think it must be behind as the arm is parallel to bulkhead and its impossible to move it by hand towards the rad... |
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Posted 19th Oct 2012 at 08:36
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miles
Seasoned Pro Location: Ringwood Registered: 28 Dec 2002 Posts: 3,433 Status: Offline |
Post #83
The housing is 3 bolts, If it's off then the shim has fallen out, this needs fitting back or the diff bearings wont have any pre load on them________________________________________ 306 Rallye Sptint/Race Car, 205 CTI 1.9 8v to name a fewRoad, Track and Race/Rally car preparation to your personal requirements, Full Workshop & Diagnostic Facilities New and Second parts, from Plugs to Turbo's We now also carry out Routine Servicing www.pugracing.com & FB Page, https://www.facebook.com/PugRacing Ebay; http://stores.ebay.co.uk/Pug-Racing-Shop 2012/2013/2014/2019 Class Winners at Gurston Down Speed Hillclimb & Joint overall, Class record too along the way, |
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Posted 19th Oct 2012 at 18:57
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stan_306gti6
Forum Admin Location: Kent Registered: 18 Jan 2004 Posts: 21,768 Status: Offline |
Post #84
Miles,I think he meant that the bellhousing was bolted up temporarily with 2 bolts not the speedo housing. ________________________________________ "Supercharged - 454.1bhp/317.5lb/ft"Peugeot 306 GTi-6 2000 (X), Moonstone |
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Posted 19th Oct 2012 at 19:27
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pete_rallye
Seasoned Pro  Location: Yorkshire Registered: 12 Dec 2002 Posts: 5,253 Status: Offline |
Post #85
Miles means the 'metal ring that fell out from somewhere', its one of the shims to make sure the diff bearings are suitably held in position. Without it the bearing will probably disintegrate pretty rapidly, and I would hate this poor chap to have to go through all this again!________________________________________ Oulton Park in a BTCC 306 vid 1Oulton Park in a BTCC 306 vid 2 Lap of the 'ring |
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Posted 19th Oct 2012 at 19:46
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Batesy86
Regular Location: Canterbury Registered: 12 Dec 2011 Posts: 138 Status: Offline |
Post #86
Cool, I was pretty sure that ring was for the diff, it just goes in before the speedo housing right? I've also got 2 massive thick washers that I can't remember where they came from? It's bolted up and mounted now so nearly time to test if its been done properly lol |
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Posted 19th Oct 2012 at 20:19
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welshpug!
Capt Pedantic  Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,838 Status: Offline |
Post #87
stick some pics up of what you haven't got fitted.from memory there's one under the stud for the mounting, so can't think where another one would have come from. the diff bearing shim is 62mm o-d, 55.2mm i.d, and the thick one under the mounting stud about 3mm thick rougly 60mm in diameter with a 14mm hole. ________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 19th Oct 2012 at 20:28
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Batesy86
Regular Location: Canterbury Registered: 12 Dec 2011 Posts: 138 Status: Offline |
Post #88
Ahhhh of course one is under the stud! Back off with the mount then! |
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Posted 19th Oct 2012 at 20:33
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rikky
🦔 Location: cheshire Registered: 28 Feb 2004 Posts: 26,796 Status: Offline |
Post #89
just attacked my 205 one. my top arm was seized on there solid and the pin was mashed. drilled through it and just as i got to the last bit the casing inside the box at the top where the bush presses against it snapped! (the thin circular webbing bit purely for the bushes to sit around) so hoping it holds up enough to allow movement without too much play ________________________________________ 306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges gti6 inlet manifold badges | 306 rear boot badges (p2/p3) winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club] |
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Posted 19th Oct 2012 at 21:17
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welshpug!
Capt Pedantic Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,838 Status: Offline |
Post #90
which bit?________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 19th Oct 2012 at 21:23
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rikky
🦔 Location: cheshire Registered: 28 Feb 2004 Posts: 26,796 Status: Offline |
Post #91
top bit where the yellow bush grips onto. the circular metal webbing around the top of the box. the thinner bit has snapped off i think there's enough there for the teeth on the bush to grip to. i could always weld a little arch in there i suppose. i will see ________________________________________ 306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges gti6 inlet manifold badges | 306 rear boot badges (p2/p3) winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club] |
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Posted 19th Oct 2012 at 21:32
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welshpug!
Capt Pedantic Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,838 Status: Offline |
Post #92
I'd get it welded back on  ________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 19th Oct 2012 at 21:54
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stan_306gti6
Forum Admin Location: Kent Registered: 18 Jan 2004 Posts: 21,768 Status: Offline |
Post #93
welshpug! wrote: I'd get it welded back on +1 ________________________________________ "Supercharged - 454.1bhp/317.5lb/ft"Peugeot 306 GTi-6 2000 (X), Moonstone |
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Posted 20th Oct 2012 at 09:47
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rikky
🦔 Location: cheshire Registered: 28 Feb 2004 Posts: 26,796 Status: Offline |
Post #94
I might just use it as an excuse to get a xsara box  ________________________________________ 306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges gti6 inlet manifold badges | 306 rear boot badges (p2/p3) winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club] |
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Posted 20th Oct 2012 at 09:59
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Batesy86
Regular Location: Canterbury Registered: 12 Dec 2011 Posts: 138 Status: Offline |
Post #95
I think I've worked it out, the big washer under the stud and the smaller one sits perfectly on top of the mount before the 18mm nut. |
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Posted 20th Oct 2012 at 13:37
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stan_306gti6
Forum Admin Location: Kent Registered: 18 Jan 2004 Posts: 21,768 Status: Offline |
Post #96
That can't be the one that fits above the stud, certainly not as standard as the standard fit washer has a "D" shaped hole in the middle of it to accomodate the flat section of the stud. ________________________________________ "Supercharged - 454.1bhp/317.5lb/ft"Peugeot 306 GTi-6 2000 (X), Moonstone |
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Posted 20th Oct 2012 at 16:01
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Batesy86
Regular Location: Canterbury Registered: 12 Dec 2011 Posts: 138 Status: Offline |
Post #97
There's one of those d shaped ones, it's very small in comparison though. |
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Posted 20th Oct 2012 at 16:35
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stan_306gti6
Forum Admin Location: Kent Registered: 18 Jan 2004 Posts: 21,768 Status: Offline |
Post #98
The "D" shaped one fits directly under the 18mm nut on top of the mount. ________________________________________ "Supercharged - 454.1bhp/317.5lb/ft"Peugeot 306 GTi-6 2000 (X), Moonstone |
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Posted 20th Oct 2012 at 16:45
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welshpug!
Capt Pedantic Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,838 Status: Offline |
Post #99
I can't think where one of those would go, unless you've had the top engine mount off?the only one that goes under the nut is one with a D shaped hole. ________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 20th Oct 2012 at 17:18
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Batesy86
Regular Location: Canterbury Registered: 12 Dec 2011 Posts: 138 Status: Offline |
Post #100
Light bulb moment, I got it out of my box of bolts to help me remove the arm! |
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Posted 20th Oct 2012 at 19:27
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