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Author Subject: White 205 Rallye
Lowercase

Regular

Location: Uckfield

Registered: 24 Apr 2012

Posts: 227

Status: Offline

Post #1
I know, it's not a 306.. or even a GTI6 conversion, but I'm really rather bored. So, here's my replacement for my Diablo 6 (i still go and fire it up now and then just to hear it Sad )


Got it off a mate at work after pestering him to sell it to me for 7 and a half months... and now shes mine! Thumbs up

UK Spec 1.4 Rallye with Honda Fireblade bike carbs.

When I got it:





Unsure what else to do at the time, i started tidying up the tatty interior with a clean and some shockingly rubbish seat covers.



but not happy with them, i took them back and got some better seat covers and set about applying them to the rear bench with a hog ring tool

before:

after:



The car then took a different direction as I wanted to continue down the track route with it, so, the fresh looking rear bench has gone into my girlfriends 205 gti, and i got a pair of FIA approved fiberglass seats brand new second hand with mounts for an utter steal Big grin




im still making some tweaks to the side mounts to get them sitting how i want.
loosing some metal off the top, and need to weld a small side tab on and weld in a second seat rail.


i also ordered up some 4 points 3" FIA harness's


and got a fiberglass battery box second hand for cheaps, so ill sort that out after the seats are in.


The half roll cage that is in at the moment isnt welded in to my liking and i dont think the car really needs it, so, im cutting that out after work this week in favour of a simple harness bar.

and once all the weldings been done ill give the interior metalwork a splashing of alpine white before bolting everything down. ive already started treating the metalwork with a wire wheel and some hydrate 80 and a dusting of acid etch primer to keep the rust away while i get things sorted.




I'll start turning my attention to the exterior soon, I had some overheating issues as the fan wasn't kicking in, which ive cured, just need a new heater matrix now as the last one was leaking coolant into the cabin. plenty to keep me busy though, the bike carbs need balancing properly and the brakes will be upgraded to 206 gti calipers and ebc discs and pads.

I was going to find some s2 steel wheels, but i have 2 sets of pepper pots layinging around and by chance one set are speedlines, so im just going to have them done in white Smile

thoughts and suggestions welcome.

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1992 205 Rallye - S2 Rallye Engine
Posted 21st Jul 2012 at 18:19
marksorrento205

Seasoned Pro

Location: Airborne in the lanes

Registered: 26 Aug 2008

Posts: 2,223

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Post #2
I like Thumbs up

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Posted 21st Jul 2012 at 20:42
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

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Post #3
very smart Yes

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TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 24th Jul 2012 at 10:42
braymond

Seasoned Pro

Location: Brighton

Registered: 20 Aug 2008

Posts: 1,163

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Post #4
Very very cool. I have a real fondness for 205's. Yours looks particulary good in your avatar pic. Please add this picture to your project thread immediately

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Rallye-R

Nurburgring article
Posted 24th Jul 2012 at 10:54
woody.

Senior User

Location: London

Registered: 18 May 2009

Posts: 799

Status: Offline

Post #5
Looks like its born to race Smile shouldn't you have a cambelt cover on though? Dunno
Posted 24th Jul 2012 at 15:19
dangti6

aka JKshooter

Location: Taunton, Somerset

Registered: 15 Jun 2006

Posts: 10,305

Status: Offline

Post #6
Looking good. Best colour for a 205 also Thumbs up

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  • Posted 24th Jul 2012 at 15:21
    Lowercase

    Regular

    Location: Uckfield

    Registered: 24 Apr 2012

    Posts: 227

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    Post #7
    braymond wrote:
    Very very cool. I have a real fondness for 205's. Yours looks particulary good in your avatar pic. Please add this picture to your project thread immediately


    i wish it was mine in the avatar, i still dont deem mine picture worthy. but ill be going out soon with my mate from performance BMW magazine for some decent snaps after a good polish and when the buckets and harness's are in.

    ________________________________________

    1992 205 Rallye - S2 Rallye Engine
    Posted 29th Jul 2012 at 21:52
    Lowercase

    Regular

    Location: Uckfield

    Registered: 24 Apr 2012

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    Post #8
    woody. wrote:
    Looks like its born to race Smile shouldn't you have a cambelt cover on though? Dunno


    it should yes, its broken though, dont know how, just found it in the box of parts i got cracked, so ill have to source a replacement at some point.

    looking into an easy break upgrade at the moment , 206 gti brake calipers seem to be a straight swap and can be had very cheap so ill give them a try.

    started peeling some of the extra stickers off now as i didnt really care for them. looks much tidier already.

    ________________________________________

    1992 205 Rallye - S2 Rallye Engine
    Posted 29th Jul 2012 at 22:06
    Lowercase

    Regular

    Location: Uckfield

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    Post #9
    righto.. crappy update, but i've busted my wrist so work on getting the seats in has halted for now. so i started removing some of the extra stickers that i didn't much care for. and i also fitted a sunstrip! mostly to hide the fact that my rear view mirror keeps falling off with all the jiggling about that the engine does, time for new mounts? and partly because inside im just a big kid who likes 'race cars!'

    its a bit low atm but for £2 its not a bad way to see if i like it or not.






    im slowly managing to get the front valance back to white after all the coolant and muck and dirt thats been on it. couple more goes and it will be up to scratch Smile

    also had some new goodies arrive: water temp guage:


    and my trs harness's


    and i dug out the mint omp steering wheel i got for my gti6 but i think once the seats are in the driving position might mean i need the extra reach of an aftermarket boss, so ill keep this on the side for now Smile


    ________________________________________

    1992 205 Rallye - S2 Rallye Engine
    Posted 31st Jul 2012 at 14:36
    rikky 🦔

    Location: cheshire

    Registered: 28 Feb 2004

    Posts: 26,796

    Status: Offline

    Post #10
    really like the look of that red seat!

    ________________________________________

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    Posted 31st Jul 2012 at 14:41
    braymond

    Seasoned Pro

    Location: Brighton

    Registered: 20 Aug 2008

    Posts: 1,163

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    Post #11
    Lowercase wrote:
    braymond wrote:
    Very very cool. I have a real fondness for 205's. Yours looks particulary good in your avatar pic. Please add this picture to your project thread immediately


    i wish it was mine in the avatar, i still dont deem mine picture worthy. but ill be going out soon with my mate from performance BMW magazine for some decent snaps after a good polish and when the buckets and harness's are in.


    And without the bonnet raisers...?? Whistle

    ________________________________________

    Rallye-R

    Nurburgring article
    Posted 31st Jul 2012 at 14:43
    Lowercase

    Regular

    Location: Uckfield

    Registered: 24 Apr 2012

    Posts: 227

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    Post #12
    cheers rikky Big grin cant wait to get the seats in, they are the nuts Big grin

    in due time i hope to remove the bonnet raisers, the previous owner tilted it to get some meager amount of air into the rear facing bike carbs and to try cool the engine a bit as its prone to overheating.

    its quite far down on the to do list. but im planning to slowly get it looking like nick owens old shell, what a beauty:






    ________________________________________

    1992 205 Rallye - S2 Rallye Engine
    Posted 31st Jul 2012 at 15:09
    braymond

    Seasoned Pro

    Location: Brighton

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    Posts: 1,163

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    Post #13
    I can quite understand why! loves brilliant. I'll look forward to your updates Smile

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    Rallye-R

    Nurburgring article
    Posted 31st Jul 2012 at 15:15
    Lowercase

    Regular

    Location: Uckfield

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    Post #14
    you'll have to come join us for a shoot as your so close. be good to get another white rallye in the pics Smile

    ________________________________________

    1992 205 Rallye - S2 Rallye Engine
    Posted 31st Jul 2012 at 15:22
    braymond

    Seasoned Pro

    Location: Brighton

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    Post #15
    Hmm I could be tempted. Give me enough notice to run a sponge over mine and I might join you.

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    Rallye-R

    Nurburgring article
    Posted 31st Jul 2012 at 15:27
    simonjames

    Seasoned Pro

    Location: Whitland S.Wales

    Registered: 23 Nov 2004

    Posts: 6,219

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    Post #16
    Were you on the M27 east bound last night around 5.30?

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    Posted 31st Jul 2012 at 18:45
    Lowercase

    Regular

    Location: Uckfield

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    Post #17
    not unless it was bellowing smoke and flames out of the bonnet! seen another around then? mine would over heat and go boom on a motorway i think

    ________________________________________

    1992 205 Rallye - S2 Rallye Engine
    Posted 31st Jul 2012 at 18:53
    simonjames

    Seasoned Pro

    Location: Whitland S.Wales

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    Post #18
    yeah was being towed by an AA van we pulled in services just before jt3 and the van pulled in about 5mins later, daughter wanted food so we went over maccy ds when we walked back both AA van and 205 had gone

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    Team Supercharged Black RALLYE ™ (Click Here for Build Project)
    MY EBAY ITEMS

    07943066306
    Posted 31st Jul 2012 at 20:12
    Lowercase

    Regular

    Location: Uckfield

    Registered: 24 Apr 2012

    Posts: 227

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    Post #19
    back of an AA truck is the second home of the 205 rallye Razz

    anyone know anyone who can make/supply me a good performance exhaust system?

    hard as bowling balls to find any performance parts for the 1.4 rallye

    ________________________________________

    1992 205 Rallye - S2 Rallye Engine
    Posted 31st Jul 2012 at 20:27
    daveyboy

    aka Jim Davey

    Location: Southampton

    Registered: 01 Oct 2007

    Posts: 8,648

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    Post #20
    Lowercase wrote:
    back of an AA truck is the second home of the 205 rallye Razz

    anyone know anyone who can make/supply me a good performance exhaust system?

    hard as bowling balls to find any performance parts for the 1.4 rallye


    PM Miles on here, he's heavily involved with 205s and specialises in exhausts.

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    R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

    Some of my services: (See my for sale threads)
    Engine mount/chassis repair
    Solid Beam Mounts BACK IN PRODUCTION
    Harness bars
    Posted 31st Jul 2012 at 20:34
    Lowercase

    Regular

    Location: Uckfield

    Registered: 24 Apr 2012

    Posts: 227

    Status: Offline

    Post #21
    whats his username?

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    1992 205 Rallye - S2 Rallye Engine
    Posted 31st Jul 2012 at 20:45
    welshpug!

    Capt Pedantic

    Location: Bigend, Wales.

    Registered: 27 Mar 2007

    Posts: 25,838

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    Post #22
    Miles LOL

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    Posted 31st Jul 2012 at 20:55
    Lowercase

    Regular

    Location: Uckfield

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    Post #23
    well.. this is awkward hehe Razz

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    1992 205 Rallye - S2 Rallye Engine
    Posted 31st Jul 2012 at 21:02
    rallyeash

    Seasoned Pro

    Location: Devizes

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    Post #24
    looks good, take a look at my build thread of my 205 rallye track car if you wana waste an hour. link in sig Smile

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    230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
    309 3dr K20 Type R
    Posted 31st Jul 2012 at 21:20
    Lowercase

    Regular

    Location: Uckfield

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    Post #25
    mm i have that thread on my bookmarks Wink brilliant car. i'd love to gti6 mine, but i can kiss fuel economy good bye Sad so im just going to try get a lean 1.4 . thats fast enough for me i think. any faster and ill start driving like a yob.

    lightweight and good breaks and suspension is sufficient for backroads and the odd track session me thinks.

    ________________________________________

    1992 205 Rallye - S2 Rallye Engine
    Posted 31st Jul 2012 at 21:54

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