Here ar the pics of my first fitting. Not bad for a bit of cutting, and loosely fitting it on i thought... Obviousy clamps will be put at more suitable angle when finally fixed!




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displaying posts 1 to 24 of 24
Author | Subject: New exhaust! First test fit |
![]() Senior User ![]() Location: Saxtead Registered: 16 Dec 2008 Posts: 810 Status: Offline |
Post #1
Well, after my latest excursion into a ditch, the exhaust finally got too bent! Had taken a beating for a while now so this made me decide to finally sort a new one! Here ar the pics of my first fitting. Not bad for a bit of cutting, and loosely fitting it on i thought... Obviousy clamps will be put at more suitable angle when finally fixed! ![]() ![]() ![]() ![]() |
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![]() Seasoned Pro ![]() Location: Glasgow Registered: 22 Nov 2004 Posts: 1,016 Status: Offline |
Post #2
Is that just a straight pipe from the exhaust manifold? ![]() Surely you will loose a lot of power with that and crate a lot of noise. ________________________________________ 1997 Black GTi6smithers205 at hotmail.com |
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![]() Senior User ![]() Location: Saxtead Registered: 16 Dec 2008 Posts: 810 Status: Offline |
Post #3
Its just straight pipe for now yes, a friend in Belgium has a genuine group A backbox lying around, so willhopefully have that ff him a some point soon! And at the moment it should be within the noise regs! |
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![]() aka JKshooter ![]() Location: Taunton, Somerset Registered: 15 Jun 2006 Posts: 10,308 Status: Offline |
Post #4
Back pressure didn't get a look in.Those Arcan jacks are good. ________________________________________ ![]() |
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![]() Regular ![]() Location: leicester Registered: 14 Jun 2010 Posts: 170 Status: Offline |
Post #5
i doubt that would be in the noise limit |
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![]() Senior User ![]() Location: Saxtead Registered: 16 Dec 2008 Posts: 810 Status: Offline |
Post #6
bukosgti6 wrote: i doubt that would be in the noise limit depends what the noise limit is.... |
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![]() Seasoned Pro ![]() Location: Greenwich - in that London Registered: 03 Apr 2006 Posts: 5,133 Status: Offline |
Post #7
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![]() Seasoned Pro ![]() Location: Essex Registered: 20 May 2009 Posts: 9,185 Status: Offline |
Post #8
No power or eardrums ftw!Seriously, just buy a proper one ![]() ________________________________________ Membership expiring soon, get in contact on our new little forum project. |
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![]() Seasoned Pro ![]() Location: inside my 6 abusing the tarmac!! Registered: 16 Jul 2010 Posts: 2,371 Status: Offline |
Post #9
You will now have about 3bhp! People will hear you a million miles away and it will sound like your going fast until you roll by at 30mph. Should have put that on a corsa ![]() ________________________________________ Team Nile 6![]() Team: 40.2 MPG ![]() 5 x a 306 owner! currently abusing type r's in a town near you ™ ![]() I truely live for the 306 ® Build date: 29th October 1997 Wednesday's car midweek madness ![]() |
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![]() Senior User ![]() Location: plymouth Registered: 25 Jul 2009 Posts: 504 Status: Offline |
Post #10
Get a vid up of the sound hehe. |
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![]() Senior User ![]() Location: Saxtead Registered: 16 Dec 2008 Posts: 810 Status: Offline |
Post #11
mattgti6phase2 wrote: You will now have about 3bhp! People will hear you a million miles away and it will sound like your going fast until you roll by at 30mph. Should have put that on a corsa ![]() So my 1.4 Pug wont be going super fast then? |
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![]() Seasoned Pro ![]() Location: inside my 6 abusing the tarmac!! Registered: 16 Jul 2010 Posts: 2,371 Status: Offline |
Post #12
quote: So my 1.4 Pug wont be going super fast then? ![]() First rule of removing silencers and cats is to reduce the bore to make up for the loss in back pressure. I run a full stainless manifold back on my 6 with no cat 1 mid silencer which is pretty big and a rear silencer which is also pretty big. I had my bore reduced from the standard 2.5 inch bore to a 2.25 inch bore to compensate. You have to remember straight through boxes and or no boxes in your case allow the exhaust gases to escape alot quicker but without back pressure your losing soooo much power. Increasing bore sizes to gain power only works on engines with forced induction. ________________________________________ Team Nile 6![]() Team: 40.2 MPG ![]() 5 x a 306 owner! currently abusing type r's in a town near you ™ ![]() I truely live for the 306 ® Build date: 29th October 1997 Wednesday's car midweek madness ![]() |
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![]() Seasoned Pro ![]() Location: Location: Location: Registered: 22 Jan 2009 Posts: 2,394 Status: Offline |
Post #13
That is going to sound and perform shit.________________________________________ Racing driver, fighter pilot, astronaut, compulsive liar. |
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![]() Seasoned Pro ![]() Location: hiding all receipts for car Registered: 09 Jul 2008 Posts: 11,901 Status: Offline |
Post #14
Shame cos it looksLike You went to Some effort. ________________________________________ andrew315rawson@live.co.ukMoonstone phase 7 gti6 My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1 |
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![]() Seasoned Pro ![]() Location: Essex Registered: 20 May 2009 Posts: 9,185 Status: Offline |
Post #15
buzzbrightyear wrote: Shame cos it looks Like You went to Some effort. It sure does. ________________________________________ Membership expiring soon, get in contact on our new little forum project. |
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![]() Senior User ![]() Location: East London Registered: 22 Feb 2010 Posts: 795 Status: Offline |
Post #16
owain wrote: buzzbrightyear wrote: Shame cos it looks Like You went to Some effort. It sure does. Scaffold Pole Exhaust Nice Touch ________________________________________ Ph2.5 Nile - Slowly trying to de-East London it and restore to former glory...Built on the 9 Febuary 1999 - Tuesday's car..is full of pace? ![]() Currently looking slightly molested due to some c*nt trying to get into it.. ![]() According to the forum Social Worker, because I work in IT, I am socially retarted.. |
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![]() aka Jim Davey ![]() Location: Southampton Registered: 01 Oct 2007 Posts: 8,648 Status: Offline |
Post #17
Stick with it, once the backbox is on it I'm sure it will be a cracking system, no resonator box on it might make it a tad harsh to live with though ![]() ________________________________________ R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.Some of my services: (See my for sale threads) Engine mount/chassis repair Solid Beam Mounts BACK IN PRODUCTION Harness bars |
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![]() Seasoned Pro ![]() Location: Rotherham Registered: 15 Oct 2006 Posts: 20,607 Status: Offline |
Post #18
^^What he said.I'd stick a resonator on though. ________________________________________ - Bespoke rollcages/additions/adjustments. Half cages right up to complete custom spaceframes - MSA/FIA spec, CDS, ROPT, T45, etc - PM meEmail me! Custom-made polybushes available - need an odd size or fitment? - anything from batch work to one-off pieces. |
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![]() Seasoned Pro ![]() Location: hiding all receipts for car Registered: 09 Jul 2008 Posts: 11,901 Status: Offline |
Post #19
sharvey44 wrote: owain wrote: buzzbrightyear wrote: Shame cos it looks Like You went to Some effort. It sure does. Scaffold Pole Exhaust Nice Touch ![]() That Happens A Lot When Using Internet From I Phone ________________________________________ andrew315rawson@live.co.ukMoonstone phase 7 gti6 My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1 |
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![]() Capt Pedantic ![]() Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,847 Status: Offline |
Post #20
he's just doing it to fit in with the other Belgians ![]() ________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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![]() Seasoned Pro ![]() Location: Ghent - Belgium Registered: 30 Dec 2008 Posts: 1,071 Status: Offline |
Post #21
Oi!On the other hand, I drive mine daily with only a Devil backbox, so it's doable ![]() Very loud and sharp sound, way over noise regs too! Definitely a loss in torque, meaning you'll have to rev the shit out of it. Who's the Belgian guy you know if I may ask? ________________________________________ Team WheelwhoreTeam Limited Edition Astor 306 Francorchamps RIP Virtual Blue 208 GTi quote: I ![]() ![]() |
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![]() Senior User ![]() Location: Saxtead Registered: 16 Dec 2008 Posts: 810 Status: Offline |
Post #22
So by adding a silencer its going to make huge gains is it? I think if i can aim somewhere in the region of 0.2psi or below of back pressure, then that will be sufficient! Anything over that is likely to produce a minimal loss of power, depending on just how much of it there is.It is exhaust gas velocity that is the difference between making power or not, if i used a 5 inch bore system, id end up with the gas just hanging round! Im pretty sure its going to be moving along at a fair rate of flow as it is. As for the time taken, that took me less than an hour putting that together, was only 3 cuts to make, then slot it all together. |
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![]() Junior User ![]() Location: Truro Registered: 17 Sep 2009 Posts: 64 Status: Offline |
Post #23
It won't make a dent in top end power I'd doubt... Backpressure is there to help low down torque, due to valve overlap at low RPMs, most of the mixture gets blown out the exhaust, backpressure is there to help keep the pressure up in the exhaust, so it doesn't blow as much out at lower RPMs, thereby increasing torque. When you're "on cam" - that's where the inertia of the air filling the cylinders enables the cylinders to fill a wee bit more than would normally be possible... Obviously your loss of velocity will prevent as good scavenging from the cylinders, but I doubt it'll impact enough to counter the gains at high RPMs from the lack of backpressure leaving exhaust gasses in the cylinder. This is how I've always understood it. Amirite? |
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![]() Newbie ![]() Location: Throwing parts at a hungry Pug Registered: 10 Mar 2010 Posts: 43 Status: Offline |
Post #24
Yes, to a certain degree, but as with most things to with the complexities of IC engines - there's more to it than can realistically be explained in a forum post, and there will always be those you believe you need backpressure for torque and other such things such as overheating ex' valves. (And to a certain extent they're right, it can affect drivability)Speaking in general, the exhaust manifold ("banana bunch" ) geometry affects your scavenging effect the most, whereas your exhaust's main tube geometry has most effect on the backpressure produced by the system as a whole. One of the important things to remember about backpressure is that really, there's no constant pressure - just pulses blasting around the manifold from the other cylinders, it's a load of spikes. The idea is to tune your exhaust so that these pressure spikes (and corresponding pressure dips ) help to a) suck the dead-volume exhaust out of the next exhausting cylinder, and b ) help draw in the fresh charge. Also if you've got a turbo, you can funnel these pulses in pairs to the turbine wheel, which gives better performance. Google 'twin scroll turbo' images to see manifolds which pair cylinder pulses and feed them to the turbo. Once you start looking for maximum power, you want your banana bunch you give you a nice scavenge effect at your target power band (when you're "on-cam" ), and then you want as little back pressure as possible after that so you have as little tube length as you can get away with. The engine releases a certain amount of energy from the fuel. The less of this energy you use trying to push gas down tubes, the more makes it to the road. Take a look at an F1 exhaust. Banana bunch to atmosphere, cos all they care about is maximum power, drivability comes a close second. Been designing engines for Cummins for the past year btw ![]() Edit: To get rid of accidental smileys! ________________________________________ Feelin so fly like a Gti6![]() Team >160,000mi ![]() |
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