displaying posts 1 to 17 of 17

Author Subject: my proper gti6, not a wannabe
jord294

Seasoned Pro

Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,110

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Post #1
many people will remember this

click here

so following on from this, the 6 is now road legal Big grin

last week was when the majority of the work was done. good job really, considering the weather we're having this week Sad

i bought the car, with no m.o.t. a snapped front spring, excessive noise of the exhaust and front o/s sidelight not working

first job was to remove the monstrosity of an exhaust system. cat welded to straight through centre pipe and then backbox welded onto that

replacement std exhaust, and o/e cat in excellent condition £95

next (and favourite) job, was to lower the ride height of the rear beam. but at the same time, fit new bearings and seals, and also use the vts 21mm torsion bars i had in stock





new mounts were also fitted, at a cost of £250 for the 4

didn't really know what height to set the beam, so i took into consideration of fitting thicker torsion bars and set it at 312mm between shocker mounts. i also left the a.r.b out, as chances are, i would probably have to adjust again

once the beam was back on, my work could commence on the front end of the car

i started off by draining the gearbox oil and the coolant, and then removed the std struts. i already had some almost new bilsteins, which already had eibach springs fitted. so it was a simple swap Wink

re-filled the gearbox with oil, and then started on fitting new cambelt, tensioners and waterpump

although the 6 has a fpsh, the previous owner had no idea when the cambelt was changed. so just to be on the safe side, i thought i'd get it done

once the plastic belt covers were removed, it was plain to see that cambelt and waterpump had only done a few hundred miles. typical! ah well !

once new cambelt etc was fitted, i fitted new thermostat and filled the cooling system, and bled. then replaced the o/e spark plugs with some NGK ones Wink

also fitted a k&n replacement filter, which i got cheap Wink

car fired up lovely Big grin

drove car to the end of my drive to check ride height.

as expected, it did sit a little high for my liking, so adjusted the torsion bars to bring the ride height down about 10mm. once that was done, i re-fitted the a.r.b, and hand brake cables. also fitted new shocks and tightened to correct torque

all i had to do then was bleed the brake system with fresh fluid, and job done

i also remembered i'd bought some later 306 headlights (crystals), so i fitted them also

once all the work was done, i gave the 6 it's first wash in my ownership, and to be fair, it scrubs up quite well (albeit a few little dents)



i've also just had 2 steel wheels re-furbed, and had some snow tyres fitted. will post pics up later Razz

(BIG THANKS TO EVERYONE THAT HAS SUPPLIED ME WITH THE PARTS TO GET MY GTI6 DONE Smile )

________________________________________

FRESHLY RE-FURBISHED GTI BEAMS
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ALL AXLES BUILT USING GENUINE PEUGEOT PARTS

IF I'M NOT HERE, IT ONLY MEANS ONE THING.... I'M SOMEWHERE ELSE!
Posted 1st Dec 2010 at 17:33
mike rallye

Seasoned Pro

Location: mold

Registered: 03 Sep 2008

Posts: 1,618

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Post #2
some good been done there, lookin all good now
Posted 2nd Dec 2010 at 00:41
jord294

Seasoned Pro

Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,110

Status: Offline

Post #3

thanks pal

'if a jobs worth doing, it's worth doing well' Cheers

________________________________________

FRESHLY RE-FURBISHED GTI BEAMS
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ALL AXLES BUILT USING GENUINE PEUGEOT PARTS

IF I'M NOT HERE, IT ONLY MEANS ONE THING.... I'M SOMEWHERE ELSE!
Posted 2nd Dec 2010 at 04:24
craigy_87

Seasoned Pro

Location: wishaw

Registered: 06 Jan 2008

Posts: 1,325

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Post #4
i really like the ride height!
looking good Thumbs up
Posted 2nd Dec 2010 at 04:44
roland rat

Yeeeah Rat fans!

Location: Swansea

Registered: 29 Nov 2006

Posts: 22,284

Status: Offline

Post #5
Looking good mate Thumbs up
Posted 2nd Dec 2010 at 04:48
jord294

Seasoned Pro

Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,110

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Post #6

just a little more progress (most of the major work is for the warmer weather)

fairly normal looking bay (it will be a lot cleaner soon)



just a bit of colour Big grin



although it will probably be removed if i get hold of one of the custom made lower braces LOL

also decided, it was about time i changed the headlight bulbs

apologies if following pics aren't that clear but osram plus bulbs have made a difference Cool

old sidelight



old main beam



new sidelight



new main beam



________________________________________

FRESHLY RE-FURBISHED GTI BEAMS
FITTING AND LOWERING AVAILABLE.
ALL AXLES BUILT USING GENUINE PEUGEOT PARTS

IF I'M NOT HERE, IT ONLY MEANS ONE THING.... I'M SOMEWHERE ELSE!
Posted 31st Dec 2010 at 18:17
ant_kernow

Senior User

Location: newquay

Registered: 23 Oct 2009

Posts: 949

Status: Offline

Post #7
nightbreakers ftw Thumbs up

cars looking good mate, great height Wink

________________________________________

team umpalumpa.
Posted 31st Dec 2010 at 18:31
j1mmy

Regular

Location: telford

Registered: 17 Oct 2010

Posts: 294

Status: Offline

Post #8
very nice mate love the colour awesome Cool

________________________________________

now a very happy an proud GTi6 owner! Big grin

TEAM: Blaze phase 2
TEAM: Off the road for now Sad

Nimrods going up 4 sale will be available in the next week! Pm if interested.
Posted 31st Dec 2010 at 23:05
roland rat

Yeeeah Rat fans!

Location: Swansea

Registered: 29 Nov 2006

Posts: 22,284

Status: Offline

Post #9
Didnt i see this for sale on pistonheads a few weeks back? Unsure
Posted 31st Dec 2010 at 23:29
jord294

Seasoned Pro

Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,110

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Post #10
roland rat wrote:
Didnt i see this for sale on pistonheads a few weeks back? Unsure


correctamundo Yes

i had to get rid of one of my 306s and i gave the choice of 2

BUT since getting the gti6 road legal, i'm glad i made the right decision Thumbs up

________________________________________

FRESHLY RE-FURBISHED GTI BEAMS
FITTING AND LOWERING AVAILABLE.
ALL AXLES BUILT USING GENUINE PEUGEOT PARTS

IF I'M NOT HERE, IT ONLY MEANS ONE THING.... I'M SOMEWHERE ELSE!
Posted 31st Dec 2010 at 23:48
tvrfan007

Seasoned Pro

Location: In the garage

Registered: 29 May 2005

Posts: 3,488

Status: Offline

Post #11
Have you ever done a rear beam guide at all? I'm keen to understand all the bits of a rebuild of one. Smile

________________________________________

I'm Si btw Tee hee

Night Blue VW Golf GTD
Bianca LBSC Rallye - Track/Road Slag Project Thread
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Posted 1st Jan 2011 at 02:21
jord294

Seasoned Pro

Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,110

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Post #12
tvrfan007 wrote:
Have you ever done a rear beam guide at all? I'm keen to understand all the bits of a rebuild of one. Smile


i haven't. i prefer the business LOL

welshpug is your man. he has a guide somewhere Wink

________________________________________

FRESHLY RE-FURBISHED GTI BEAMS
FITTING AND LOWERING AVAILABLE.
ALL AXLES BUILT USING GENUINE PEUGEOT PARTS

IF I'M NOT HERE, IT ONLY MEANS ONE THING.... I'M SOMEWHERE ELSE!
Posted 1st Jan 2011 at 03:13
matt evans

Seasoned Pro

Location: Stourbridge

Registered: 16 Sep 2009

Posts: 2,290

Status: Offline

Post #13
Car looks ace fella. Good luck with the future jobs you have planned.

________________________________________

1999 Astor Grey GTi-6 OEM+ (now gone...)
2004 Aegean Blue 206 GTi 180 (also gone...)
2006 Skoda Fabia vRS in Sprint Yellow

honestly3k wrote:
Do you wrestle for a living matt? You sound like a monster LOL


owain wrote:
Nothing involving a 306 can be considered worthwhile.

Posted 2nd Jan 2011 at 00:05
chrisd306

Seasoned Pro

Location: Perth Scotland

Registered: 26 Nov 2005

Posts: 10,061

Status: Offline

Post #14
looking good, shame its vile blue

________________________________________

In my garage just now

2003 BMW M3 & 2009 L200 Raging Bull
& Audi Q5 S Line
AX stock rod & Saxo Stock rod
Sold the bike an charged rallye an bought a caravan, midlife crisis or what!
Posted 4th Jan 2011 at 13:59
jord294

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Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,110

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Post #15
chrisd306 wrote:
looking good, shame its vile blue


better than a pink rallye Razz

________________________________________

FRESHLY RE-FURBISHED GTI BEAMS
FITTING AND LOWERING AVAILABLE.
ALL AXLES BUILT USING GENUINE PEUGEOT PARTS

IF I'M NOT HERE, IT ONLY MEANS ONE THING.... I'M SOMEWHERE ELSE!
Posted 12th Feb 2011 at 21:48
jord294

Seasoned Pro

Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,110

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Post #16

sorry for the delay in updating this thread Blush

done quite a bit to the car, and most of you know, there's always something else to do LOL

first job i wanted to do, was get a nice fresh set of re-furbed cyclones

already had 2 decent pe2s, so decided to have 2 new ones (always been a toyo man)







while the wheels were away, i'd ordered rich_w roller bearing bushes to replace these







voila Cool

powder coated wishbones with new ball joints, and roller bearings fitted



and fitted





while i was under the car, i also fitted new diff seals and a bbm bottom mount Big grin

the difference in driving with roller bearings and bottom mount is like day and night!

also decided to check top mount

oops Thumbs down





luckily chassis mount is in good order Smug



genuine part new mount, and old fubar'd mount



next job on the list is to replace the slightly weepy steering ram. thanks to shakey, i have one ready to bolt on



future jobs, are to, fit freshly painted front calipers, new discs and pads, freshly painted rear yokes and disc protectors, and also powdercoated cam covers and inlet manifold

so watch this space Smug

________________________________________

FRESHLY RE-FURBISHED GTI BEAMS
FITTING AND LOWERING AVAILABLE.
ALL AXLES BUILT USING GENUINE PEUGEOT PARTS

IF I'M NOT HERE, IT ONLY MEANS ONE THING.... I'M SOMEWHERE ELSE!
Posted 12th Feb 2011 at 22:10
jord294

Seasoned Pro

Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,110

Status: Offline

Post #17
also did a bit to the interior

steering wheel was in a poor condition, so i decided to change



unfortuneatly, i was a little too keen pulling the wheel off, and pulled the wiring off the contacts for the airbag. but luckily my trusty soldering iron fixed my f**k up



better condition steering wheel fitted Big grin



i also wanted to repair the o/e wiring for the stereo. simple enough job, once i'd bought the proper connectors. even simpler job fitting the new head unit Smug



back to the exterior. i wasn't happy how the passenger door sat in it's frame. so i removed the door



adjusted hinges

and voila Big grin



sits in the frame a lot better

also the outer window weatherstrips had started to bubble (as can be seen in top of pic)



so replaced with new (the 2 in bottom of pic)

________________________________________

FRESHLY RE-FURBISHED GTI BEAMS
FITTING AND LOWERING AVAILABLE.
ALL AXLES BUILT USING GENUINE PEUGEOT PARTS

IF I'M NOT HERE, IT ONLY MEANS ONE THING.... I'M SOMEWHERE ELSE!
Posted 13th Feb 2011 at 00:57

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