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Author Subject: Red Rallye tidy up/underbody protection........
matt evans

Seasoned Pro

Location: Stourbridge

Registered: 16 Sep 2009

Posts: 2,290

Status: Offline

Post #226
I must say Kev, the power curve on yours (and mine tbh) were some of the smoothest there today, plus yours sounded awesome.

To say its a daily driver, you keep it mint too.

________________________________________

1999 Astor Grey GTi-6 OEM+ (now gone...)
2004 Aegean Blue 206 GTi 180 (also gone...)
2006 Skoda Fabia vRS in Sprint Yellow

honestly3k wrote:
Do you wrestle for a living matt? You sound like a monster LOL


owain wrote:
Nothing involving a 306 can be considered worthwhile.

Posted 27th Jan 2013 at 21:28
coskev

Seasoned Pro

Location: Oswestry

Registered: 01 Nov 2009

Posts: 3,132

Status: Offline

Post #227
jord294 wrote:
matts got a gti 180 Blink

i thought the ka was his Laugh my ass off


Too manly for him a KAYes

Check out the cheeky intercooler on the sleeper rover 200Wink

Best sounding car running up on the rollers by farThumbs up

________________________________________

Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 27th Jan 2013 at 21:29
Jake

Regular

Location: Durham

Registered: 26 Mar 2012

Posts: 251

Status: Offline

Post #228
Wow! Looks mega clean, lots of work gone into that.

________________________________________

The 205

205 GTI6 For Sale

Off Racing!
Posted 27th Jan 2013 at 21:38
mik

Seasoned Pro

Location: Kent

Registered: 17 Feb 2011

Posts: 2,100

Status: Offline

Post #229
Kev, was it Millers XFS 5w50 you were using?

________________________________________

Cherry Rallye SOLD

Posted 27th Jan 2013 at 22:27
coskev

Seasoned Pro

Location: Oswestry

Registered: 01 Nov 2009

Posts: 3,132

Status: Offline

Post #230
Jake wrote:
Wow! Looks mega clean, lots of work gone into that.


ThanksThumbs up

mik wrote:
Kev, was it Millers XFS 5w50 you were using?


YeahSmile

Came out pretty clean after 8k miles,never needed to top up,and virtually no oil bar a film in my seperatorThumbs up

________________________________________

Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 27th Jan 2013 at 22:32
coskev

Seasoned Pro

Location: Oswestry

Registered: 01 Nov 2009

Posts: 3,132

Status: Offline

Post #231
The poor old car is on axle stands in bits againThumbs up

Tax was up end of Feb so thought SORN it for a month(hopefully) and get the tank down and front subframe to de-rust/paint the remaining underside I did not do when I first bought itSmile
Also got a VTS rack to fitWink

Planning on doing the cambelt/water pump while front susp is out of the way too.

Once the tank was down I inspected the brake lines and found quite a few patches of rust/corrosion on themAngry
So I've ripped all the pipes off,and the compensator and ABS!Whistle
Will re-pipe it with a single line under car with a bias valve in it then a T piece at rear to each side.

Not much rust to report thankfullySmile just the odd bit of surface rust on spot welded areas etcThumbs up
















________________________________________

Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 5th Mar 2013 at 20:49
coskev

Seasoned Pro

Location: Oswestry

Registered: 01 Nov 2009

Posts: 3,132

Status: Offline

Post #232
Had a surprise when I unbolted the upper subframe mount,water ran out of the hole!Thumbs down

Would explain the state of these,proper water trapAngry



Nearly forgot I'm refurbing a pair of front hubs tooSmile

At the beginning:



Degreased and wire brushed,then into the DEOX C Cool :



Out of the DEOX C,rinsed,wire brush in the drill then wiped over with Metal Blast:



Looking good,totally rust free nowYes



________________________________________

Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 5th Mar 2013 at 20:55
marco gti6

Seasoned Pro

Location: Troisvierges

Registered: 09 Mar 2009

Posts: 1,350

Status: Offline

Post #233
Coskev may i ask where you got your downpipe from and what cat you are using? Is it 2,5" if so would you mind telling how much that one cost you?

Thanks in advance,
Marco
Posted 6th Mar 2013 at 06:33
rich306

Seasoned Pro

Location: Portsmouth

Registered: 09 Aug 2009

Posts: 1,834

Status: Offline

Post #234
Damn, a job done properly Smile

________________________________________

Richies Project Rallye

Electrical work carried out in Portsmouth

jamiek_uk2000 wrote:
You'll need to throw money at the car. Not on parts. Just stand near your car and throw loose change at it, I find this increases performance for a short period of time
- Top Tip!!!
Posted 6th Mar 2013 at 06:49
matt evans

Seasoned Pro

Location: Stourbridge

Registered: 16 Sep 2009

Posts: 2,290

Status: Offline

Post #235
Bufty boy phase three!

Good work gramps, be lovely when its done i'm sure. You going down the powdercoated route for the subframe?

You know the little cups that bolt to the front rails, that were full of water, they are actually two pieces, the cup and the square headed section, they just rust solid together. Give them a clout with a hammer and they'll come apart to be soaked in the deox.

________________________________________

1999 Astor Grey GTi-6 OEM+ (now gone...)
2004 Aegean Blue 206 GTi 180 (also gone...)
2006 Skoda Fabia vRS in Sprint Yellow

honestly3k wrote:
Do you wrestle for a living matt? You sound like a monster LOL


owain wrote:
Nothing involving a 306 can be considered worthwhile.

Posted 6th Mar 2013 at 09:56
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

Status: Offline

Post #236
ah awesome work

always tempted to take fuel tank off and derust under there
same with subframe, think its the only two bits that havent been off my car for a good derust

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 6th Mar 2013 at 10:48
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

Status: Offline

Post #237
ahhh man why did i see this, i know fine well my subframe cups will be like that LOL

ocd Yes

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 6th Mar 2013 at 10:56
coskev

Seasoned Pro

Location: Oswestry

Registered: 01 Nov 2009

Posts: 3,132

Status: Offline

Post #238
CheersThumbs up

Raining this mornAngry ,didn't consider the weather when I started stripping it outside!!!!Whistle

marco gti6 wrote:
Coskev may i ask where you got your downpipe from and what cat you are using? Is it 2,5" if so would you mind telling how much that one cost you?

Thanks in advance,
Marco


It's a universal 200 cell sports cat off E-Bay welded into a Magnex de-cat pipeSmile

Pretty sure Magnec de-cat pipe is 2.5.

Cat was circa £100.

matt evans wrote:
Bufty boy phase three!

Good work gramps, be lovely when its done i'm sure. You going down the powdercoated route for the subframe?

You know the little cups that bolt to the front rails, that were full of water, they are actually two pieces, the cup and the square headed section, they just rust solid together. Give them a clout with a hammer and they'll come apart to be soaked in the deox.


Ah right cheers!They are well stuck together atmLOL

Yeah satin black subframeThumbs up

________________________________________

Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 6th Mar 2013 at 12:38
tvrfan007

Seasoned Pro

Location: In the garage

Registered: 29 May 2005

Posts: 3,488

Status: Offline

Post #239


Whose is the 220 turbo?

Dedication there mate, dedication.

________________________________________

I'm Si btw Tee hee

Night Blue VW Golf GTD
Bianca LBSC Rallye - Track/Road Slag Project Thread
Sparkling Silver Mini Cooper D - Super Dooper Superman - (The other half's wheels)
Posted 6th Mar 2013 at 12:38
matt evans

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Location: Stourbridge

Registered: 16 Sep 2009

Posts: 2,290

Status: Offline

Post #240
Its some young lad from the local car club. Right heap it is, got a 620ti engine/box in it, we were just waiting for the thing to grenande on the rollers, alas it didnt, but it was boost cutting at 14psi, with an enormous backfire!

________________________________________

1999 Astor Grey GTi-6 OEM+ (now gone...)
2004 Aegean Blue 206 GTi 180 (also gone...)
2006 Skoda Fabia vRS in Sprint Yellow

honestly3k wrote:
Do you wrestle for a living matt? You sound like a monster LOL


owain wrote:
Nothing involving a 306 can be considered worthwhile.

Posted 6th Mar 2013 at 12:52
tvrfan007

Seasoned Pro

Location: In the garage

Registered: 29 May 2005

Posts: 3,488

Status: Offline

Post #241
Typical converted bubble then by the sounds of it. Most 'young lads' made them as they could convert a 214Si or similar to a 220 Turbo with ease without telling the insurance. Still running his standard ecu then with the bleed valve replaced with a maxed out bleed valve. Surprised he hasn't just added a motobuild tuning chip innit. even with the boost cut removed mems extrapolates fuelling curves beyond 14Psi anyway, your engine survives solely on the fact it ran rich to start with.

The engines are bulletproof on mems to be honest, especially with FMIC he's pretty safe at 14.

________________________________________

I'm Si btw Tee hee

Night Blue VW Golf GTD
Bianca LBSC Rallye - Track/Road Slag Project Thread
Sparkling Silver Mini Cooper D - Super Dooper Superman - (The other half's wheels)
Posted 6th Mar 2013 at 13:07
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

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Post #242
let us know how easy it was refitting the subframe

take it there is no risk of fitting it squint or anything?


i bought a few bits from Pug to replace rusty cups and bolts a while back, i never done it cause i new it would be a fair amount of prep work before i put it back together

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 6th Mar 2013 at 14:03
coskev

Seasoned Pro

Location: Oswestry

Registered: 01 Nov 2009

Posts: 3,132

Status: Offline

Post #243
russbez wrote:


take it there is no risk of fitting it squint or anything?




There are pointy plastic inserts on the subframe to line it upThumbs up

Matt will be able to confirm if they do work!!!Smile

________________________________________

Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 6th Mar 2013 at 15:24
mik

Seasoned Pro

Location: Kent

Registered: 17 Feb 2011

Posts: 2,100

Status: Offline

Post #244
I bought new pointy plastic bits, cups and bolts new from Pug and scratched them up, Electrox and then silver paint (except plastic of course!). Sprayed Dynax UC on them once back together. My new subframe was etch primed (B-H Etchweld) then satin black painted, with Dynax S50 cavity wax sprayed inside.

Haven't got fuel tank off yet though.

________________________________________

Cherry Rallye SOLD

Posted 6th Mar 2013 at 19:51
matt evans

Seasoned Pro

Location: Stourbridge

Registered: 16 Sep 2009

Posts: 2,290

Status: Offline

Post #245
Mine went straight back up, no worries.

________________________________________

1999 Astor Grey GTi-6 OEM+ (now gone...)
2004 Aegean Blue 206 GTi 180 (also gone...)
2006 Skoda Fabia vRS in Sprint Yellow

honestly3k wrote:
Do you wrestle for a living matt? You sound like a monster LOL


owain wrote:
Nothing involving a 306 can be considered worthwhile.

Posted 7th Mar 2013 at 11:56
coskev

Seasoned Pro

Location: Oswestry

Registered: 01 Nov 2009

Posts: 3,132

Status: Offline

Post #246
Was hoping to get a good few hours in today and finish off removing the underseal and surface rust ready to paintAngry but woke up to find this:



So looking like the Rallye might be off the road for two months rather than my planned one monthThumbs down

________________________________________

Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 22nd Mar 2013 at 14:06
mik

Seasoned Pro

Location: Kent

Registered: 17 Feb 2011

Posts: 2,100

Status: Offline

Post #247
I know what you mean. The other day I had the genius idea to shoot the lacquer onto my C5 wheels before I went to work as it was near ideal outdoor spraying weather - i.e. not raining or windy. Good job I did as it was raining when I got home and hasn't stopped raining since. And I can't do it in the garage because the slightly disassembled car is in there. And I don't think my wife would like a partially lacquered kitchen floor.

________________________________________

Cherry Rallye SOLD

Posted 22nd Mar 2013 at 14:46
coskev

Seasoned Pro

Location: Oswestry

Registered: 01 Nov 2009

Posts: 3,132

Status: Offline

Post #248
Another day off and nothing doneAngry

I'm pretty keen when it comes to getting under the car to do some work,but this weather is taking the p**sThumbs down

Not a sniff of getting anything done.

The eagle eyed of you 306 experts might spot something I've cut off the carWink after hitting my head on them too many times!!!Whistle

________________________________________

Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 25th Mar 2013 at 12:23
dangti6

aka JKshooter

Location: Taunton, Somerset

Registered: 15 Jun 2006

Posts: 10,305

Status: Offline

Post #249
Hope you don't sell the car to Hovis in the future. He'll have nowhere to put the axle stands LOL

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  • Posted 25th Mar 2013 at 12:27
    coskev

    Seasoned Pro

    Location: Oswestry

    Registered: 01 Nov 2009

    Posts: 3,132

    Status: Offline

    Post #250
    dangti6 wrote:
    Hope you don't sell the car to Hovis in the future. He'll have nowhere to put the axle stands LOL


    LOL

    That's another reason for cutting them off!Yes

    To stop numptys putting axle stands under themRoll eyes

    And they hold water and had surface rust all around themThumbs up

    ________________________________________

    Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

    Mac1 ZR R1 kit car build in progress.
    Posted 25th Mar 2013 at 12:30

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