Post #226
ordered a metre of carbon wrap for the door bars and 2 metres of cage padding. 
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230 hp 2.1 16v XU 205 rallye on jenveys
Project thread here309 3dr K20 Type R
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| Author | Subject: 205 2.1 16v rallye track car |
 rallyeash
Seasoned Pro  Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Project thread here 309 3dr K20 Type R |
 Posted 9th Mar 2011 at 00:08
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daveyboy
aka Jim Davey  Location: Southampton Registered: 01 Oct 2007 Posts: 8,648 Status: Offline |
Post #227
rallyeash wrote: ordered a metre of carbon wrap for the door bars and 2 metres of cage padding. Top man, had to rip all the nice carbon wrap off mine this weekend while doing the repairs. Where did you get yours from and how much was it? ________________________________________ R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.Some of my services: (See my for sale threads) Engine mount/chassis repair Solid Beam Mounts BACK IN PRODUCTION Harness bars |
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Posted 9th Mar 2011 at 00:21
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #228
thats a shame mate. i Got it all from ebay, just search 3m carbon wrap on ebay and theres loads of defferent sizes available.________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 9th Mar 2011 at 00:35
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welshpug!
Capt Pedantic  Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,838 Status: Offline |
Post #229
sod the 3M, its not very good  Oracal is what you want  oh and proper FIA padding is quite thin. ________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 9th Mar 2011 at 01:00
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #230
oh!, well ive paid for it now so will give it a go. yeah ive bought the fia flame retardent stuff. ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 9th Mar 2011 at 01:14
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #231
went to merlins this afternoon and bought a nice steering wheel, a small resovior pot to remote mount it as the standard resovior fouls on the cage. bought some braided rubber brake pipe and some fittings for the job. also the cage padding turned up in the post today.its dangerous living within sensible driving distance of merlins!   ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 11th Mar 2011 at 23:52
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yippeekayay
Seasoned Pro  Location: wilts Registered: 27 Oct 2008 Posts: 4,144 Status: Offline |
Post #232
we used to use "submarine" tape on the cage to stop the door bars being scratched. havent seen any foryears. The rallye is looking fantastic mate...________________________________________ 306 less for first time in nearly 7 years. Lets keep it that way... please refuse any offers i make to buy your 306 ( doctors letter supplied by request)Marmite and cheese sandwiches anyone??? Burns and Mcrae will be forever missed. x box "yippeekayaymofo" |
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Posted 12th Mar 2011 at 01:29
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clen666
Seasoned Pro  Location: Co. Durham Registered: 12 Feb 2009 Posts: 2,401 Status: Offline |
Post #233
Helicopter tape is what you want mate ________________________________________ Team 'unintentional rat look' |
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Posted 12th Mar 2011 at 15:36
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #234
fitted the cage padding, remote mounted the resovior pot and filled the system with 5.1 fluid. just need to bleed the system out again but atleast the pedals got a good feel now.also today i moved the drivers seat forward abit, fitted the harnesses, helmet hammock and new steering wheel. shame the parts promised from pugsplus to be delivered today didnt  ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 13th Mar 2011 at 00:58
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #235
couple of pics from the rollers a few weeks ago  ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 13th Mar 2011 at 03:29
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #236
bled the brakes through today and fitted the mintex 1155 pads on the hispecs but still have loads of pedal travel. gota be some more air in the me thinks.done some testing on it up and down the concrete track. managed 5 miles so far!! the clocks on 73 now including the mapping everything feels as it should, and i started todo a couple of small test runs, just standing starts to around 40 mph in second, theres now 3 sets of black marks down the farm drive  then gave it a wash and a polish, thought it looked pretty good out in the sun if i may say so myself ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 13th Mar 2011 at 22:13
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SteviePut
Seasoned Pro  Location: Down south Registered: 20 Oct 2005 Posts: 13,637 Status: Offline |
Post #237
What's the plan for this car? Are you competing in it or just track days? Or god forbid you've done all this "because you can"  ________________________________________ My old man wrote me a letter from prison once. It said if you don't want to end up in here, stay away from crime, women and drugs. Trouble is, that don't leave you much else to do, does it? |
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Posted 13th Mar 2011 at 22:13
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #238
mainly trackdays, got the first one a week friday at combe. it will be road legal soon so be my weekend/trackday car.also want to start doing hillclimbing this year, gurston down is pretty local ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 13th Mar 2011 at 22:17
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maddriver9
Regular  Location: nr leek Registered: 12 Mar 2008 Posts: 341 Status: Offline |
Post #239
hi ash just read your thread start to finish,mint build mate wish i had as much money as you lol. are the grills on your fog lights standard rallye items or costom jobies also is there really more power to be had from fitting the tbs upside down due to fuel/air mix. keep up the good work ________________________________________ 178bhp 205gti6¼ mile in 14.2 |
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Posted 14th Mar 2011 at 00:33
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #240
thanks, always nice to have feedback. there standard rallye grills where the foglights would be on a gti.don't think there is much more power to be gained but sandy recomended running them that way, since they designed the inlet manifold it didnt make it any extra work. ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 14th Mar 2011 at 01:23
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #241
got the brakes bled again tonight, 3rd time lucky... done it twice the old fashion way with a mate pressing the pedal and me working the nipples (ooh) couldnt get any joy and the m/c was still bottoming out and had crap brakes. tonight i popped over to the old mans and borrowed his eezi bleed kit, so much better pressuring up the system and cracking off the nipples, got all the air out in about 5 minutes and pedal now feels very solid. took it up the track again and done some testing. rear brakes seem to lock up before the fronts which is a concern. ive got a wilwood bias valve which i may have to plumb in to adjust it abit.also fitted the front anti roll bar and drop links back on. fingers crossed the list is getting smaller ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 16th Mar 2011 at 02:58
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roland rat
Yeeeah Rat fans!  Location: Swansea Registered: 29 Nov 2006 Posts: 22,284 Status: Offline |
Post #242
Top work mate,i need a project to sink my teeth into now.and i need a garage,and i need the money and i need the..................Ah f*ck it ill just keeping reading the threads |
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Posted 16th Mar 2011 at 03:00
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spiky
Seasoned Pro  Location: Cardiff Registered: 13 Oct 2006 Posts: 2,310 Status: Offline |
Post #243
you will need a bias adjuster, as you have now removed the OE one (i assume)also what pads have you got up front and at the rear? ________________________________________ Do you need a 205 > 306 gti6 plug and go engine loom? PM METORQUES for all your braided fuel line needs MY YouTube Videos' SUPERCHARGED 205 GTI6.... are you Fooking nuts!.... ummmm YIP 268+BHP and 860kg = FUN |
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Posted 16th Mar 2011 at 03:10
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #244
there isnt a bias valve as standard? mintex 1155 front pads on hispec ultralite calipers and standard 1.9 discs and pads on the back. it did cross my mind that it could be because the fronts arent worn in(just fitted the other night) and need warming up to work better. still probably going to fit a bias valve as i don't fancy going backwards into quarry... ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 16th Mar 2011 at 13:08
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spiky
Seasoned Pro Location: Cardiff Registered: 13 Oct 2006 Posts: 2,310 Status: Offline |
Post #245
yeah no bias as standard, but you would have had compensators, to reduce pressure to rear.and as you said, two different pads that will bite at different times, ________________________________________ Do you need a 205 > 306 gti6 plug and go engine loom? PM METORQUES for all your braided fuel line needs MY YouTube Videos' SUPERCHARGED 205 GTI6.... are you Fooking nuts!.... ummmm YIP 268+BHP and 860kg = FUN |
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Posted 16th Mar 2011 at 13:10
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welshpug!
Capt Pedantic Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,838 Status: Offline |
Post #246
as it was a wallye the rear compensators would have been in the rear brake cylinders.________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 16th Mar 2011 at 23:32
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oli h
Newbie  Location: northampton Registered: 25 Aug 2008 Posts: 38 Status: Offline |
Post #247
Definitely get that bias valve plumbed in buddy, my car was a bit of a nightmare before I fitted one but much more confident in the braking now.By the way, 1166's front and 1144's rear is a good combo. I'm on standard 1.9 calipers again now and braking is pretty f*cking awesome to be honest! |
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Posted 17th Mar 2011 at 01:32
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #248
yeah, when the gti disc beam was fitted i unknowingly removed the compensators also.just need to get a couple of fitting to plumb it in. carbon sheet turned up today, this evening ive cut out the shapes for the door bars.  still no parts from pugsplus, neary a week late now. were promised the parts for last saturday  ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 18th Mar 2011 at 01:22
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #249
well a few things of happened since this was last updated. firstly its now tax'd and mot'd so fully road legal.then with a trackday booked for the 25th of march completed the day without any issues, except for fuel starvation running under half a tank. next outing was castle combe action day on the 9th april. done 4 sessions without missing a beat and she was flying! couple of pics from saturday still getting abit of bonnet flap which needs sorting  and one infront of the older brother 8) (matty_rallye)  ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 13th Apr 2011 at 23:53
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mike rallye
Seasoned Pro  Location: mold Registered: 03 Sep 2008 Posts: 1,618 Status: Offline |
Post #250
i saw these on the track and looked like if was flying round very well. nice to see it in the fresh |
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Posted 13th Apr 2011 at 23:59
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