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Author Subject: XU on R1 Bodies with video
yanni

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Location: Thessaloniki

Registered: 02 Nov 2006

Posts: 309

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Post #51
These are by now in the car!!! I need now to complete the TPS and MAP wirring and fire her up. So far so good. No issues with the Pas pump! The only thing i dont like and will change tomorow is the bracket for the trottle cable. More by tomorow!!!





Enjoy

Yanni.

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Posted 24th Jun 2009 at 04:26
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

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Post #52
a shame it is so short, the angle they sit at now you can;t get a decent length trumpet due to the angle Sad

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Posted 24th Jun 2009 at 04:38
yanni

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Post #53
The angle is not set my friend yet its the last thing to do.

Yanni.

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Major stock holder of group P.S.A.
I live to pay and support the French industry.
Posted 24th Jun 2009 at 04:46
yanni

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Location: Thessaloniki

Registered: 02 Nov 2006

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Post #54
Its Alive Its Alive.....

Finished everything today so i cranked it. After a reset on the ECU it started first time. Idle is smooth as per normal with no hickups but once you hit the loud petal the difference is at least impresive let the sound alone! First drive return only good impresions as the engine pulls alot harder and you can feel it breathing more freely.

Down sides are:

When you blip the throttle at tickover it tends to choke a bit due to the lack of air filters and after my short run the engine check light came on as the lamda sensors where reading to much O2. So a remap is on its way for a fine tune and a dynno to see the gains!!!

As for the air filter i was thinking Pipecross but i am going to fabricate an induction box the WRC style that will suck the air directly behind the front grile just above the radiator.

Now i can say that the custom plenum is working fine allowing the Stepper and Map to do their work. The only sensor that didnt make it on the way is the preheater on the OEM body. You dont need it anyway.

So far so good. Total cost by now just about 350quid which i think is a bargain..... Cool

Now that i know that it works i am going to fabricate a proper plenum to replace the one on the car and if there is any interest will be available to order with a set of restricting caps to go on top of the bodies cutting down the air flow allowing safe run till a remap.

Photos so far...





Conclusion: Its worth every penny for it's money.

Special thanks so far too Rich_w and to millic333 for the bodies.

YanniCool

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Major stock holder of group P.S.A.
I live to pay and support the French industry.
Posted 25th Jun 2009 at 00:11
cushy

Junior User

Location: Harlow

Registered: 20 Feb 2009

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Post #55
awesome thread. You got more bottle than me. Would love to attempt something like this

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Posted 25th Jun 2009 at 02:47
mark-house

Seasoned Pro

Location: Bury St Edmunds

Registered: 07 Apr 2009

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Post #56
Video? Whistle

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Posted 25th Jun 2009 at 04:20
bonzo

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Location: Telford

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Post #57
mark-house wrote:
Video? Whistle


+1 Cool

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Ninja Black Rallye Ninja
Posted 25th Jun 2009 at 04:24
rallyestyle

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Location: London

Registered: 23 Jul 2003

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Post #58
Love this thread Yes Well done Yanni Thumbs up

Cant believe you went for a spin without filters though Crazy

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Just Drive It
Posted 25th Jun 2009 at 17:52
yanni

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Location: Thessaloniki

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Post #59
Thanks for your comments. You got me all wrong when i sayed i went for a spin i didnt mean for a drive just a mile of my house and back to see how it goes!!! Air filters is something i am working on as we speak.

A video will follow tonight.Thumbs up


Yanni.

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Major stock holder of group P.S.A.
I live to pay and support the French industry.
Posted 25th Jun 2009 at 20:33
berger

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Location: Bathurst

Registered: 26 Oct 2008

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Post #60
Dude! Sweet!

But that engine bay is filthy, you should be ashamed! Wink

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Posted 25th Jun 2009 at 20:35
phillipm

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Location: Rotherham

Registered: 15 Oct 2006

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Post #61
Pfft, thats clean compared to mine

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Posted 25th Jun 2009 at 20:40
vts_tibi

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Location: Nuneaton

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Post #62
well done Yanni!

that idea with the plenum for the MAP is awsome!

I was thinking something same, but I can't decide now as I'll get Satchell bodies, and don't know yet whether I'll need a MAP or not... will ask my tuner!

I'm looking forward for the induction box aswell!

What rad, will you use?


Tibi

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Posted 25th Jun 2009 at 20:41
yanni

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Post #63
Sorry about the engine after the winter and with this project still running there is no point on cleaning it. When everything is finished eveything will be nice and clean.

As for the box for the air filter stay with me juuuust a bit more. Plan is to make something that will fit above the OEM radiator. There is plenty of room up there you just dont see it LOL

I am also working on a PDF file that will upload here with all the info on fitting the vaccum hoses the wirring and everything else you need to do the same.

Yanni Razz

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Major stock holder of group P.S.A.
I live to pay and support the French industry.
Posted 25th Jun 2009 at 21:01
ben306

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Location: North West

Registered: 17 Jan 2006

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Post #64
Some really good work there, spot on for trying it.

Its definatley something I'd like to try when Im back if I cant afford to go with the S/C route.

Good on you!

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Posted 25th Jun 2009 at 21:07
vts_tibi

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Location: Nuneaton

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Post #65
yanni wrote:
Sorry about the engine after the winter and with this project still running there is no point on cleaning it. When everything is finished eveything will be nice and clean.

As for the box for the air filter stay with me juuuust a bit more. Plan is to make something that will fit above the OEM radiator. There is plenty of room up there you just dont see it LOL

I am also working on a PDF file that will upload here with all the info on fitting the vaccum hoses the wirring and everything else you need to do the same.

Yanni Razz


if it would fit above the OEM rad I'll hug you ombre LOL

or at least buy you a b*tch or something Big grin

________________________________________

VTS
best 60' : 2.272
best 1/8 ET : 9.375 @ 74.42mph
best 1/4 ET: 14.603 @ 97.047mph

Team Trackday™
Posted 25th Jun 2009 at 21:16
craigy_87

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Post #66
really liking this thread, if your still making these by the time I have money again i shall defo think about this Razz

sorry if its been mentioned but what about the trumpets oh and agree'd video please, should be meaty with no filter on
Posted 25th Jun 2009 at 21:37
rallyeash

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Location: Devizes

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Post #67
wheres the video?

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Posted 25th Jun 2009 at 22:03
yanni

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Post #68
It takes some time to upload will be with you in a momment sir....

Yanni.

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Major stock holder of group P.S.A.
I live to pay and support the French industry.
Posted 25th Jun 2009 at 22:07
yanni

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Location: Thessaloniki

Registered: 02 Nov 2006

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Post #69
Relative to the trumpets these will be fitted when the airbox is finished. I have to make the airbox around the trumpets in order to make full use of their function so that will take some time. I am not driving the car now anyway till its finished!!!

As for the video here it is. As i said earlier you can hear the choking due to the lack of airfilter and the need for a remap but the car is still fully drivable. Enjoy.



Yanni.

________________________________________

Major stock holder of group P.S.A.
I live to pay and support the French industry.
Posted 25th Jun 2009 at 22:12
lotek

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Location: Berkshire

Registered: 04 Dec 2007

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Post #70
Smoke
Posted 25th Jun 2009 at 22:58
yanni

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Location: Thessaloniki

Registered: 02 Nov 2006

Posts: 309

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Post #71
Today i finally found some time to work around the air filter box. It is amazing the space you have under the bonnet and you dont see. What you see is a template i made for the filter box. I deside not to use the standard type off air filter but something like a K&N OEM style that will rest in front of the box (alla WRC). Also there is plenty of space above and below the slam pannel so air flow is not an issue and the bonnet closes just fine!!! I am going to use alluminium sheet at this stage but later on will fabricate that form Carbon fibre.
Anyway photos off the setup...







Motivation was very strong so i believe that someone owes me a bi@#$h???

PS. If anyone can help me with trumpets please send me a PM. It seems that its harder than i imagine to get a set here.

Yanni.

________________________________________

Major stock holder of group P.S.A.
I live to pay and support the French industry.
Posted 27th Jun 2009 at 23:34
k3nny

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Location: darlington

Registered: 28 Mar 2008

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Post #72
really good work, wouldn't mind having a go at this myself, will keep an eye out for when your selling the plenums

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Posted 27th Jun 2009 at 23:43
mabgti

NV motors

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Post #73
awesome project this... so inspiration with the OEM ecu.. awaiting that PDF file as i fancy a crack at itRazz

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Posted 29th Jun 2009 at 05:16
ventos

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Location: Brasilia

Registered: 04 Nov 2007

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Post #74
Awesome.
Posted 29th Jun 2009 at 05:56
chris167

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Location: hull

Registered: 14 Dec 2007

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Post #75
can you use any carbs from an R1 or do they have to be 5PW's? will the 5VY's or 4C8's work just the same?

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