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Author Subject: Daveyboy's Rallye Race car
fletch

Track Head

Location: The nearest Shell garage

Registered: 12 Jun 2004

Posts: 12,273

Status: Offline

Post #176
By floormats do you mean the carpet going under the front seats?

If so suprisingly heavy Yes

Decent price on the Quaife Cool
Posted 5th Apr 2009 at 03:23
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #177
fletch wrote:
By floormats do you mean the carpet going under the front seats?

If so suprisingly heavy Yes

Decent price on the Quaife Cool


I meant the sound-deadening foam/rubber that goes on tha bulkhead, but also the removable rubber floormats that came with the car are a nice little weight saving too.

Very pleased with the Quaife price, but still not exactly cheap...

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 6th Apr 2009 at 20:56
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #178
Loom and Diff arrived today Big grin , now I need to organise a cambelt kit and a clutch, so I can get busy over the Easter weekend. Anybody that has any experience fitting throttle bodies and is in the Southampton area over the weekend is welcome to pop round and offer advice, or laugh and point (whichever seems more appropriateLOL )

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 8th Apr 2009 at 01:02
phillipm

Seasoned Pro

Location: Rotherham

Registered: 15 Oct 2006

Posts: 20,607

Status: Offline

Post #179
I'll point and laugh over the phone if need be LOL

________________________________________

- Bespoke rollcages/additions/adjustments. Half cages right up to complete custom spaceframes - MSA/FIA spec, CDS, ROPT, T45, etc - PM me
Email me!
Custom-made polybushes available - need an odd size or fitment? - anything from batch work to one-off pieces.
Posted 8th Apr 2009 at 01:31
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #180
phillipm wrote:
I'll point and laugh over the phone if need be LOL


Constructive criticisim is always welcomed...Dry

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 8th Apr 2009 at 01:38
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #181
Started reading the Omex programming manual this afternoon, had to go and have a lie down afterward, it looks a little compicated!

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 8th Apr 2009 at 01:39
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

Status: Offline

Post #182
Can I laugh when you fit them upside down?
Posted 8th Apr 2009 at 02:04
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #183
chris with a pug wrote:
Can I laugh when you fit them upside down?


Nope, you can pick up a spanner and get busy!

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 9th Apr 2009 at 00:33
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

Status: Offline

Post #184
Dont forget your camera tomorrow
Posted 9th Apr 2009 at 21:37
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #185
A little more progress...










Will be trying my best to get the wiring from the ECU to the clocks sorted out tomorrow, and working towards firing her up tomorrow afternoon.

Big thanks to Chris for all the help over the last few days.
Big grin

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 11th Apr 2009 at 03:07
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

Status: Offline

Post #186
No mention of leaving the tissue and your old blouse in the inlets?
Smile
It dont really look like much, but took us all day to get that far, not far of getting her started.
The first set of HT leads where too short, but the halfords own leads are longer than the bosh ones so happy days,
Posted 11th Apr 2009 at 15:28
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #187
chris with a pug wrote:
No mention of leaving the tissue and your old blouse in the inlets?
Smile
Thought I'd leave that to you mate! Razz

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 11th Apr 2009 at 16:37
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

Status: Offline

Post #188
f*ck you, I am about ot have a w*nk and will use my own thank you, urs its all urs
Posted 12th Apr 2009 at 05:21
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #189
chris with a pug wrote:
f*ck you, I am about ot have a w*nk and will use my own thank you, urs its all urs


Posting while p*ssed again mate? LOL

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 12th Apr 2009 at 06:01
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #190
Got myself in a bit of a pickle now. I have the bodies all plumbed in and all the sensors connected except for coolant temp. The sensor Omex supplied me with is a different thread to the hole tapped in the thermostat housing.

Anyway, before I installed the basemap on the ECU, turning the key to the acessories position primed the fuel pump, after installing the map however the ECU no longer powers up the fuel relay and therefore I get no fuel. Now I'm stumped.

Gutted really as I stayed working on the car until about 12.30 and hearing it run would've given me a bit of a boost, in typical French style though it gave me another headache instead! The car is skating on very thin ice now...Thumbs down

On the plus side with all this rain we've been having lately my awning has come in handy over the last dew days!



Ignore the dodgy plumbing and wiring, it will all be tidied up later once I have it all up and running.





Laid out my cables for the battery relocation and temporarily housed the battery in it's old box until the new one arrives.





And this was where it all goes to rat-shit!LOL



Battle will resume tomorrow...

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 16th Sep 2009 at 02:38
willygti

Seasoned Pro

Location: Exeter

Registered: 08 Oct 2007

Posts: 5,024

Status: Offline

Post #191
Absolute epic. It will be going soon no doubt and the sucky sucky sweet tones will make you 'jizz in your pants'. Are they kart slicks as the tent fixings LOL

________________________________________

Team Ducati 748
2003 Subaru Impreza STi
Posted 12th Apr 2009 at 07:18
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #192
willygti wrote:
Absolute epic. It will be going soon no doubt and the sucky sucky sweet tones will make you 'jizz in your pants'. Are they kart slicks as the tent fixings LOL


I really hope so could do with some sucky sucky! Well spotted, kart slicks filled with concrete and a steel ring set in them.

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 12th Apr 2009 at 07:31
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #193
Right, armed with my pinout data sheet (thanks Spikey) a multimeter and several cups of coffee, I'm off to figure out why my ECU won't let me have any fuel Ninja (This may take a while...)

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 12th Apr 2009 at 18:56
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #194
Well I'm happy to say the Rallye survived the day! No need to resort to violence towards it at all Big grin My mate Martin came round and had a look with me, we re-installed the mapping software and the correct map this time (my fault) and rewired the supply to the fuel relay. (Which does'nt work if you do it the way Omex suggest) once we had that sorted and I had connected a decent earth from the engine to the chassis we were able to turn the engine over.

At first we got nothing but with a little winding in of the idle screw she fired into life no trouble at all. One thing we did find though was that if we left the coolant temperature sensor out of the thermostat housing and left it dangling in free air (with a temperature of 10-12 degrees) the engine ran fine, once we fitted the sensor and it got up to 80-90 degrees the engine started misfiring and trying to spit flames back out through the bodies!Shock So that will need sorting out in a propper mapping session soon. I won't be driving it auntil then anyway as I still have a pile of other stuff to do to the car yet, cambelt, diff, clutch etc. so I'm in no rush, just really pleased to hear it running again, after ripping that many important parts off an engine it's always a worry until it goes againUnsure

Would love to have it ready for the upcoming car show at Coombe, but I fear that running low on budget will force me to miss that one.

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 13th Apr 2009 at 18:06
casey306

Regular

Location: South

Registered: 16 Jul 2008

Posts: 308

Status: Offline

Post #195
Brilliant thread mate nice car too

________________________________________

R.I.P pete sims

0-60 6.4
Standing ¼ mile 14.9 on bold tyres
Posted 13th Apr 2009 at 03:37
miles

Seasoned Pro

Location: Ringwood

Registered: 28 Dec 2002

Posts: 3,433

Status: Offline

Post #196
As you've spotted the relays are switched Earth's and not switched Positive (Piggy back the 2 lives), All after market ECU's are like this as no current really flows thru them
The std CTS can be used without any issues too

Get shot of some of those pipes, You don;t need the vacume pipe to the FSE valve or the brake servo as the Vac pump is enough (Thats if where the other take off goes)

________________________________________

306 Rallye Sptint/Race Car, 205 CTI 1.9 8v to name a few

Road, Track and Race/Rally car preparation to your personal requirements,
Full Workshop & Diagnostic Facilities
New and Second parts, from Plugs to Turbo's
We now also carry out Routine Servicing
www.pugracing.com

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Posted 13th Apr 2009 at 03:40
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #197
miles wrote:
As you've spotted the relays are switched Earth's and not switched Positive (Piggy back the 2 lives), All after market ECU's are like this as no current really flows thru them
The std CTS can be used without any issues too

Get shot of some of those pipes, You don;t need the vacume pipe to the FSE valve or the brake servo as the Vac pump is enough (Thats if where the other take off goes)


Excuse my ignorance but what is a CTS? Yeah, I have been told about the vaccum pipe not bieng needed for the fuel reg (Apparently its there to give a rising rate fuel pressure supply for boosted engines, so I'm just gonna put a T-piece in so both pipes feed into the vacuum pump.

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 2nd Aug 2009 at 03:13
SteviePut

Seasoned Pro

Location: Down south

Registered: 20 Oct 2005

Posts: 13,637

Status: Offline

Post #198
CTS = Coolant Temp SenderThumbs up

________________________________________

My old man wrote me a letter from prison once. It said if you don't want to end up in here, stay away from crime, women and drugs. Trouble is, that don't leave you much else to do, does it?
Posted 13th Apr 2009 at 18:29
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #199
We tried it on the standard coolant temp sensor and it ran like a bag of spanners then too, it's obviously some problem with the hot running calibration of the map, because when the ECU thinks the engine is cold (And richens the mixture to compensate I guess?) it runs fine, as soon as you put the sensor back into the boss on the thermostat housing it stops idling and running smoothly and starts spitting flames.

Needs setting up properly I guess.

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 13th Apr 2009 at 18:40
miles

Seasoned Pro

Location: Ringwood

Registered: 28 Dec 2002

Posts: 3,433

Status: Offline

Post #200
The vacume pump can be left just to feed the Servo as it provides more than enough without the inlet being needed, All the ones I;ve converted are like this are work better as there's no loss of vacume when left foot brakeing

________________________________________

306 Rallye Sptint/Race Car, 205 CTI 1.9 8v to name a few

Road, Track and Race/Rally car preparation to your personal requirements,
Full Workshop & Diagnostic Facilities
New and Second parts, from Plugs to Turbo's
We now also carry out Routine Servicing
www.pugracing.com

& FB Page, https://www.facebook.com/PugRacing

Ebay; http://stores.ebay.co.uk/Pug-Racing-Shop

2012/2013/2014/2019 Class Winners at Gurston Down Speed Hillclimb & Joint overall, Class record too along the way,
Posted 13th Apr 2009 at 23:31

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