205 rallye, gti6 on tb's - Projects Forum - Peugeot 306 GTi-6 & Rallye Owners Club

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Subject: 205 rallye, gti6 on tb's

rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #1

ive got to reblock my rallye so thought i would share my progress

bonnet off.

front bumper off

then i whipped the head off to make it lighter as i didnt have a engine crane
and tooke rad out

then i took the box off and lifted the block onto the floor and slid it out the nearside wheel arch, forgot to take a pic of that lol

all loaded up in the van.

then covered the rallye over.

last night i removed the crank from the old block, cleaned it up and fitted it to the new block, along with oil pump sprocket, chain and new crankshaft oil seals. also fitted new water pump
then i put the pistons,linears and rods back in the new block.
turns over like is should

all thats left to do on the bottom end is torque up the crankshaft, rods, fit oil pump and sump.
then i can bolt the head and box back on then get it back in the car

hoping to get the engine all torqued up tonight and get the head back on.

ash
_________________

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 10th Sep 2008 at 17:22

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rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

Posts: 26,796

Status: Offline

Post #2

bet that shifts!

________________________________________

306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips
306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges
gti6 inlet manifold badges | 306 rear boot badges (p2/p3)
winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club]

Posted 3rd Sep 2008 at 20:57

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welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

Status: Offline

Post #3

is this one an Mi/gti6 hybrid? few of these lurking about now Big grin

what was up with the block?

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 3rd Sep 2008 at 22:15

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #4

yeah certainly is a mi/gti6 hybrid

has a small crack on the back of the block and leaking a bit of coolant

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 3rd Sep 2008 at 22:20

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #5

spec is
1905cc alloy block mi16 engine
1927cc forge pistons
arp rod bolts
mi16 crank
gti6 sump
1.8 16v repair head gasket (to keep compression right)
gti6 head
cat cams (cant remember the model)
collin satchell 45mm throttle bodies
gti6 injectors
dta e48 ecu
sandy brown one off loom

group A lower engine mount
group N gearbox mount
be3 1.6 gearbox
mi16 final drive
quiafe atb diff
309 gti driveshafts
309 gti wishbones
205 1.9 gti hubs
205 1.9 subframe
205 1.9 gti arb and drop links

toyo r888's
compomotive 15" wheels
gaz coil overs
group n top rubbers
omp strut brace
309 gti rear beam
omp record 2 seat
corberu passenger
omp 10 point cage
fully stripped
willians harnesses.
poly carb windows.
heated front screen.
battery in boot
gti-6 brakes
s16 rears
braided hoses
wilwood bias valve
brake lines internal.

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 3rd Sep 2008 at 22:41

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #6

engine is now all torqued up and have fitted the head and bodies back on.
tonight im going to bolt the box and starter back on and maybe even get it back sat on its mounts.
will get some pics up later.

going to try get it down sandy's by the end of the month for mapping.

ash

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 10th Sep 2008 at 17:18

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rubenf.

Newbie

Location: Madeira Island, Portugal

Registered: 07 Sep 2008

Posts: 14

Status: Offline

Post #7

________________________________________

Hug from Madeira Island

Posted 10th Sep 2008 at 19:26

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jenvey_gti

Regular

Location: Marlborough, Wilts.

Registered: 18 Jul 2008

Posts: 432

Status: Offline

Post #8

Truely awesome car, those wheels would look better in white though imo Razz

________________________________________

R.I.P. Pete Sims

Posted 10th Sep 2008 at 22:33

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bonzo

Seasoned Pro

Location: Telford

Registered: 06 Nov 2007

Posts: 2,272

Status: Offline

Post #9

As said, this looks great, would love to see it when completed!
Like jenvey_gti said, I would have gone for white wheels on a white car if it were mine, but its your baby and looks great either way!
Bet that thing is quite an experience to drive! Love

Keep updating! Thumbs up

________________________________________

Black Rallye Ninja

Posted 11th Sep 2008 at 07:16

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #10

thanks for the comments, i did have white compo's about two years ago when it was a 1400.
im thinking about getting these ones done in white, but will wait until i need to change the r888s and do it at the same time.

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 11th Sep 2008 at 14:03

Profile

captaink

Senior User

Location: Exeter

Registered: 18 Jul 2008

Posts: 579

Status: Offline

Post #11

Good to see another 16v 205 around (I have a 205 GTi6 with unknown set of Catcams in it).

________________________________________

When I got home last night, my G/F demanded that I take her somewhere expensive - so, I took her to a petrol station.

1993 L reg 205 with GTi6 engine and GTi6 brakes
1995 M reg FTO GPX manual

Posted 11th Sep 2008 at 18:21

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #12

finally some pics, going to get the engine back on its mounts sunday i hope Razz

flash was a bit bright

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 19th Sep 2008 at 01:53

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phillipm

Seasoned Pro

Location: Rotherham

Registered: 15 Oct 2006

Posts: 20,607

Status: Offline

Post #13

Whoa, my eyes! LOL

Could you get it much shinier?

________________________________________

- Bespoke rollcages/additions/adjustments. Half cages right up to complete custom spaceframes - MSA/FIA spec, CDS, ROPT, T45, etc - PM me
Email me!
Custom-made polybushes available - need an odd size or fitment? - anything from batch work to one-off pieces.

Posted 19th Sep 2008 at 05:33

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petegti6

Seasoned Pro

Location: Solihull & Market Harborough

Registered: 09 May 2006

Posts: 12,046

Status: Offline

Post #14

phillipm wrote:

Whoa, my eyes! LOL

Could you get it much shinier?

Cue Manny with some photography b bulshit :llo

________________________________________

Cress87 wrote:

This place is getting beyond a joke. There's been an enormous influx of bellends signing up recently

Team 205 1.9 GTi �

Team: Hmm�

Posted 19th Sep 2008 at 08:20

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #15

engine is now sat back on its mounts, will get some pics up later maybe, tonight im going to try get the driveshafts back in and have it sat back on its wheels Big grin

and if i have time start getting the coolant pipes back on and get some coolant back in it
hoping to get it back to sandys for mapping next week Smile

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 23rd Sep 2008 at 17:24

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russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

Status: Offline

Post #16

looking sweet
keep us posted Yes

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread

Posted 23rd Sep 2008 at 18:07

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #17

few updates over last few days

fron end back together and driveshafts fitted

cooler mounted

sat behind the number plate

all ive got to do now is fit the exhaust mani back on and a few odds and ends.

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 26th Sep 2008 at 02:41

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chas

Seasoned Pro

Location: Warwickshire

Registered: 31 Oct 2007

Posts: 1,468

Status: Offline

Post #18

That's looking good. I quite like the idea of a Hybrid. Seems to be the best of both worlds Smile

________________________________________

Ex Owner of 2000 Phase 3 306 GTi 6 China Blue - You shall be missed

1974 Triumph Stag
1989 Peugeot 205 GTi 1.6
2003 Alfa Romeo 147 JTD Lusso
2005 Mondeo Ghia X 3.0 Estate LPG

Posted 29th Sep 2008 at 13:43

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #19

thanks, yeah hoping thats its going be best of both worlds. we shall see in the next few months Smile

got a fair bit of work done on it over the weekend, fitted 10mm copper fuel lines and a 106 gti fuel filter Smile

also stripped the dash out of my 1.6 im breaking and lightened it and put it in the rallye, along with the 1.6 dials so now i have 140 on the clock not 110, which was useless, and have oil pressure gauge, etc
will upload pics of the inside later on

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 29th Sep 2008 at 18:02

Profile

black_6_stirling

Senior User

Location: Stirling

Registered: 08 Jun 2007

Posts: 741

Status: Offline

Post #20

Looking good hows it coming along now ?

________________________________________

This is the video that made me want a 6

The 6is gone Cry

Posted 14th Oct 2008 at 03:43

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mike rallye

Seasoned Pro

Location: mold

Registered: 03 Sep 2008

Posts: 1,618

Status: Offline

Post #21

some excellent work gone on there. so what sort of price has the project cost you ,do get to the spec its at now?

Posted 15th Oct 2008 at 03:16

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wardy18

Newbie

Location: Guernsey

Registered: 07 Oct 2008

Posts: 27

Status: Offline

Post #22

what fan are you running on that rad and where do you get them from?! im still running a very cut down standard 205 fan cage with one fan in?!

also how come the inlet manifold is soo long, i always thought shorter the better but i assume its like that for a reason and im no designer/fabricator, just interested?!

nice build by the way, good work

Posted 16th Oct 2008 at 21:37

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #23

i dont actually know how much ive spend on the car overall, (a fair few grand though) but ive enjoyed doing it aswell and learned a hell of a lot at the same time.

i havent had time to do much to the car over the last couple of weeks but ive got a track day at oulton park with practical performance car mag at the end of november so have to get it finished by then.

i got the fan from merlin motorsport at castle combe, was around

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 16th Oct 2008 at 22:17

Profile

rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #24

havent really had any time to work on the rallye last few weeks but got a little bit done last night.

got the 6 manifold back on, fitted oil filter, put gearbox oil in it and a few other small bits.

im trailering it over to a customer/freinds farm at the weekend as hes got a four poster ramp i can use for nothing Smile

and ill be able to do the return fuel line, fit the downpipe and rest of exhaust and give it a check over before going to sandys.

few pics

fluids 'aquired' from work

6 manifold bolted up

fuel line

and just a few random ones

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 30th Oct 2008 at 01:18

Profile

welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

Status: Offline

Post #25

I hope that W90 oil isn't going anywhere near the pug!!!

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 30th Oct 2008 at 03:20

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