Post #51
Here is another shot of the engine
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www.pugsport-racing.co.uk
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| Author | Subject: My 306 Gti6 Throttle Boddies Race Car |
 roberts_306
Senior User  Location: Halesowen Registered: 21 Nov 2007 Posts: 789 Status: Offline |
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 Posted 18th Jul 2008 at 01:19
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roberts_306
Senior User Location: Halesowen Registered: 21 Nov 2007 Posts: 789 Status: Offline |
Post #52
Last Saturday I decided to do some work on the interior, I started of by removing the bits and bobs and drivers seat, after I had wires going down the car all over the place one set go to the central locking unit, another set went to the rear lights and tailgate and petrol tank. The picture below shows what mess it was  ________________________________________ www.pugsport-racing.co.uk |
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Posted 18th Jul 2008 at 01:24
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roberts_306
Senior User Location: Halesowen Registered: 21 Nov 2007 Posts: 789 Status: Offline |
Post #53
What I did was to re-wire the central locking unit + any other wires, I moved the central locking unit to where the upper glove box was, this took loads of time as each wire had to be cut, soldered and heat shrink. This is what I removed in one day. So now the only cable to run down the car is the one to the rear lights, petrol tank and tailgate. It now looks a lot neater.  ________________________________________ www.pugsport-racing.co.uk |
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Posted 18th Jul 2008 at 02:25
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roberts_306
Senior User Location: Halesowen Registered: 21 Nov 2007 Posts: 789 Status: Offline |
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Posted 18th Jul 2008 at 03:00
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roberts_306
Senior User Location: Halesowen Registered: 21 Nov 2007 Posts: 789 Status: Offline |
Post #55
Next to do:-Replace front and rear bushes New Discs and Pads (front and back) Magnex Full System 4" Suspension Roll Cage Remove sound deadening from floor wells ________________________________________ www.pugsport-racing.co.uk |
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Posted 19th Jul 2008 at 03:39
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binkagti
Seasoned Pro  Location: canterbury Registered: 14 Oct 2006 Posts: 2,411 Status: Offline |
Post #56
Always wondered lol, when you wrtoe magnex 4" is that the full bore of the exhaust system or just the tip, sorry for the hijack,________________________________________ TEAM Supercharged Rallye |
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Posted 21st Jul 2008 at 04:13
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puglover
Banned! Location: Far out there Registered: 08 Jun 2006 Posts: 6,095 Status: Offline |
Post #57
ive been wanting to do this with my car but electronics really aint my thing. Just want to tidy it up abit as ive got wires all over the show at mo.  |
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Posted 21st Jul 2008 at 06:07
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rallyestyle
Seasoned Pro  Location: London Registered: 23 Jul 2003 Posts: 14,990 Status: Offline |
Post #58
puglover wrote: ive been wanting to do this with my car but electronics really aint my thing. Just want to tidy it up abit as ive got wires all over the show at mo. It's not hard  If you do one at a time you can't go wrong  ________________________________________ Just Drive It |
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Posted 21st Jul 2008 at 17:27
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roberts_306
Senior User Location: Halesowen Registered: 21 Nov 2007 Posts: 789 Status: Offline |
Post #59
binkagti wrote: Always wondered lol, when you wrtoe magnex 4" is that the full bore of the exhaust system or just the tip, sorry for the hijack, The Magnex 4" is the Tip of the Exhaust I believe. ________________________________________ www.pugsport-racing.co.uk |
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Posted 22nd Jul 2008 at 01:55
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roberts_306
Senior User Location: Halesowen Registered: 21 Nov 2007 Posts: 789 Status: Offline |
Post #60
puglover wrote: ive been wanting to do this with my car but electronics really aint my thing. Just want to tidy it up abit as ive got wires all over the show at mo. As Rallyestyle said it easy if you have time. What I did was to label wires so that if you have 2 yellows mark the one each end you cut, then cut out the excess cable strip both ends, put on the heat shrink, tin both ends of cable and then solder them together, then heat shrink over the join, repeat this process for all cables.  ________________________________________ www.pugsport-racing.co.uk |
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Posted 22nd Jul 2008 at 02:00
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fletch
Track Head  Location: The nearest Shell garage Registered: 12 Jun 2004 Posts: 12,273 Status: Offline |
Post #61
quote: quote: [quote=\"roberts_306\"][quote=\"binkagti\"]Always wondered lol, when you wrtoe magnex 4\" is that the full bore of the exhaust system or just the tip, sorry for the hijack, The Magnex 4\" is the Tip of the Exhaust I believe. 2.25\" bore  |
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Posted 22nd Jul 2008 at 15:27
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rikky
🦔 Location: cheshire Registered: 28 Feb 2004 Posts: 26,795 Status: Offline |
Post #62
why don\'t you just remove the electrics completely?? itraced my entire loom from the tailgate to the centre then the locking unit to the front and windows etc, speaker/alarm wiring etc and made \'woop woop\' noises as i tore it out and now i enjoy plastic windows and a good old key-in-lock oldfashioned security method________________________________________ 306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges gti6 inlet manifold badges | 306 rear boot badges (p2/p3) winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club] |
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Posted 22nd Jul 2008 at 16:10
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roberts_306
Senior User Location: Halesowen Registered: 21 Nov 2007 Posts: 789 Status: Offline |
Post #63
quote: [quote=\"rikky\"]why don\'t you just remove the electrics completely?? itraced my entire loom from the tailgate to the centre then the locking unit to the front and windows etc, speaker/alarm wiring etc and made \'woop woop\' noises as i tore it out and now i enjoy plastic windows and a good old key-in-lock oldfashioned security method I have removed the alarm unit but i did not wanna loose the cental locking or electic windows at the moment ________________________________________ www.pugsport-racing.co.uk |
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Posted 23rd Jul 2008 at 03:16
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roberts_306
Senior User Location: Halesowen Registered: 21 Nov 2007 Posts: 789 Status: Offline |
Post #64
Last week I spent 4 days solid working on my car, this is what I needed to get done:-Remove the rear axle (replace bushes, strip down and paint, fit new braided hoses, fit new brakes, fit new dampers) Fit new coilover kit Fit brand new wishbones with new bushes Fit new braided hoses Fit refurbished GTi6 calipers and brakes Paint front hubs Underseal rear of car, front arches and some of the rest of the floor underneath ________________________________________ www.pugsport-racing.co.uk |
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Posted 12th Aug 2008 at 03:14
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fletch
Track Head Location: The nearest Shell garage Registered: 12 Jun 2004 Posts: 12,273 Status: Offline |
Post #65
roberts_306 wrote: Last week I spent 4 days solid working on my car, this is what I needed to get done:- Remove the rear axle (replace bushes, strip down and paint, fit new braided hoses, fit new brakes, fit new dampers) Fit new coilover kit Fit brand new wishbones with new bushes Fit new braided hoses Fit refurbished GTi6 calipers and brakes Paint front hubs Underseal rear of car, front arches and some of the rest of the floor underneath How much of that did you get done? |
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Posted 12th Aug 2008 at 03:16
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roberts_306
Senior User Location: Halesowen Registered: 21 Nov 2007 Posts: 789 Status: Offline |
Post #66
I got all of it done, I will upload pics tomorrow, i did not get around to bleed brakes and fit my 3" Magnex System and Decat.________________________________________ www.pugsport-racing.co.uk |
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Posted 12th Aug 2008 at 03:56
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racermike
Regular  Location: Whitland Registered: 08 May 2006 Posts: 438 Status: Offline |
Post #67
im currently in the process of a xsi/gti6 engine conversion. i disconnected everything driveshafts off etc just got to lift the engine out next.I wasnt goin to change the driveshafts or steering rack. i thought the driveshafts were the same. how hard is it to swap over to the gti6 steering rack is it just a bolt off bolt on job or not? ________________________________________ 306 XSI GTI6 uprated road car.!racermike@hotmail.co.uk 07716385340 |
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Posted 12th Aug 2008 at 04:43
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puglover
Banned! Location: Far out there Registered: 08 Jun 2006 Posts: 6,095 Status: Offline |
Post #68
racermike wrote: im currently in the process of a xsi/gti6 engine conversion. i disconnected everything driveshafts off etc just got to lift the engine out next. I wasnt goin to change the driveshafts or steering rack. i thought the driveshafts were the same. how hard is it to swap over to the gti6 steering rack is it just a bolt off bolt on job or not? steering rack is a pain in the arse, you can either drop subframe down or take off the gearstick and wiggle the rack out. |
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Posted 12th Aug 2008 at 05:13
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rallyestyle
Seasoned Pro Location: London Registered: 23 Jul 2003 Posts: 14,990 Status: Offline |
Post #69
roberts_306 wrote: I got all of it done, I will upload pics tomorrow, i did not get around to bleed brakes and fit my 3" Magnex System and Decat. Any pics, im keen on sorting out the exterior parts of the car with underseal and the like, would love to know the best way to strip,clean,paint etc etc  ________________________________________ Just Drive It |
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Posted 12th Aug 2008 at 14:35
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roberts_306
Senior User Location: Halesowen Registered: 21 Nov 2007 Posts: 789 Status: Offline |
Post #70
The first job I did was to remove the rear axle, as it needed new bushes, new brake hoses, and new brakes.So we stripped the rear axle in peices, below are the pictures after painting    ________________________________________ www.pugsport-racing.co.uk |
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Posted 13th Aug 2008 at 02:20
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roberts_306
Senior User Location: Halesowen Registered: 21 Nov 2007 Posts: 789 Status: Offline |
Post #71
After all the parts were painted I had the job of putting the rear axle back together. This is after fitting back together A friend said to me I should rub down the underneath of the car where the exhaust, spare wheel and where the rear axle was. OMG I was black I have never been so dirty, so I decided I might as well do the rear arches after that I got the Waxol Underseal out and gave it a serious coating to arches and the rear.  ________________________________________ www.pugsport-racing.co.uk |
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Posted 13th Aug 2008 at 02:28
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roberts_306
Senior User Location: Halesowen Registered: 21 Nov 2007 Posts: 789 Status: Offline |
Post #72
After the underseal had dried the next day I refitted the rear axle and rear brakes which looks a lot better than it was before  Tomorrow I will post the next job I did which was the front end ________________________________________ www.pugsport-racing.co.uk |
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Posted 13th Aug 2008 at 02:31
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roberts_306
Senior User Location: Halesowen Registered: 21 Nov 2007 Posts: 789 Status: Offline |
Post #73
The next day I worked on the front, I had purchased a set of GTi6 calipers, Brand New Coilovers, New Wishbone Arms with Bushes and yellow braided hoses.I first started by stripping off the old wishbones which the bushes were no good at all, then the old suspension, old brakes. I then wire brushed the roll bars, driveshafts and hub. I gave these a good lick of Hammered Grey Hammerite. While I had it stripped I undersealed the front arches.   After it had all dried, the new wishbones (which I sprayed Smooth Hammerite Black) were fitted, then I fitted my new Coilover kit. The old brake hoses were so badly cracked they were replaced with a lovely set of Braided Hoses with Yellow Covers supplied by Mr SwampyS16.   I then refit the new refurbished GTi6 brakes along with standard discs and pads. The ride height was then set. ________________________________________ www.pugsport-racing.co.uk |
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Posted 16th Aug 2008 at 03:11
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roberts_306
Senior User Location: Halesowen Registered: 21 Nov 2007 Posts: 789 Status: Offline |
Post #74
This is a pic showing the ride height, I forgot to get a proper measurement so i cant say exactly what ride height is. This is my new Magnex 3" system and Phase 3 Boot Lid just need to sort a Phase 3 boot spoiler now  ________________________________________ www.pugsport-racing.co.uk |
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Posted 16th Aug 2008 at 03:10
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birk
Seasoned Pro  Location: Doncaster Registered: 24 Oct 2005 Posts: 7,032 Status: Offline |
Post #75
Good work man! deff an inspiration for when i do mine, will be doing the same with the back beam aswell.________________________________________ Dimma + Gt35 turbo = Solid rear beam mounts £130 07889376885 Dan |
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Posted 16th Aug 2008 at 05:14
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