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displaying posts 1 to 14 of 14
| Author | Subject: Chassis repair |
 Laytj
Junior User  Location: Swansea Registered: 25 Sep 2019 Posts: 80 Status: Offline |
Post #1
Hi allMy phase 1 GTI6 requires some fabrication/repair to the o/s front chassis outrigger on the drivers footwell. Anyone else done this? Is it worth cutting a section out of a donor vehicle? Thanks all ________________________________________ L james |
 Posted 9th Oct 2019 at 06:15
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jeffers
Forum Admin Location: Leeds Registered: 14 Dec 2003 Posts: 3,702 Status: Offline |
Post #2
Get yourself a good donor part if you can, looks much nicer imo!________________________________________ Team Running Engine again!Team Negative Camber! My Budget track engine build thread! Now appearing at a Trackday near you!!  |
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Posted 9th Oct 2019 at 07:16
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Laytj
Junior User Location: Swansea Registered: 25 Sep 2019 Posts: 80 Status: Offline |
Post #3
Thanks for your reply, I have a 306 Estate with mint outriggers I can cut out so maybe i'll do that, can you get away with just dropping the subframe a couple of inches to get to it properly?________________________________________ L james |
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Posted 9th Oct 2019 at 07:33
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S8-Tom
Regular  Location: Chichester Registered: 02 Feb 2018 Posts: 344 Status: Offline |
Post #4
Have a look at Ben's thread, he's been undertaking this repair recently.________________________________________ 1343Z4 coolant hose o-rings for sale198131 injector o-rings for sale |
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Posted 9th Oct 2019 at 09:15
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Ben_W
Formerly gpm  Location: Lutterworth Registered: 01 Sep 2007 Posts: 2,941 Status: Offline |
Post #5
Thanks TomYes, I was lucky enough to find a NOS panel, as well as a very very good s/h panel, which are the ones going onto the car. I do have some potential parts. Last two Xsaras I've broken, I've cut the stiffener panels (outriggers) out. A pair of these are promised to Alistair (I'm on it fella....sorry, been silly busy working on a lease renewal proposal at work) and one other is supposed to be going to someone who's gone radio silent...   May have one, if not a pair going. My recommendations? Don't go the route I have unless you absolutely need to. They are almost impossible to remove without a rollover jig, and having to remove all the subframe etc, mainly due to the sheer amount of spot welds per panel (maybe 40+). Usually, it's not the subframe mounts section that gets damaged, moreso the outer section. If possible, I'd look to just replace the outer section. Removing the whole thing then requires doing it one at a time so youve always got a factory aligned mount to set up off to keep it all square.... ________________________________________ Cherry Red Rallye .... On going OEM spec restoChina Blue GTi6 .... Weekend toy Black 208 GTi .... Wife's car now Silver BMW 550i.... The executive missile |
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Posted 9th Oct 2019 at 21:28
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Laytj
Junior User Location: Swansea Registered: 25 Sep 2019 Posts: 80 Status: Offline |
Post #6
Thanks for that Ben, Mine has gone slightly under the subframe mount section, So would i get away with just lowering the subframe slightly to repair or does it need to be dropped fully? Thanks________________________________________ L james |
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Posted 10th Oct 2019 at 09:53
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Ben_W
Formerly gpm Location: Lutterworth Registered: 01 Sep 2007 Posts: 2,941 Status: Offline |
Post #7
You'll need to drop the subframe fully I'd image. Access is a pig________________________________________ Cherry Red Rallye .... On going OEM spec restoChina Blue GTi6 .... Weekend toy Black 208 GTi .... Wife's car now Silver BMW 550i.... The executive missile |
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Posted 10th Oct 2019 at 10:25
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Laytj
Junior User Location: Swansea Registered: 25 Sep 2019 Posts: 80 Status: Offline |
Post #8
Ok Thanks mate________________________________________ L james |
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Posted 10th Oct 2019 at 11:10
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prism7guy
Seasoned Pro  Location: DoncastAAAAARGH Registered: 13 Jan 2008 Posts: 4,640 Status: Offline |
Post #9
Even with the subframe completely off and the car sat on high custom made axle stands it's a pig of a job to do, as Ben said. Not something i ever want to do again!  ________________________________________ Goldie the track car. |
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Posted 10th Oct 2019 at 16:31
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alcon
Senior User  Location: Glasgow Registered: 19 Jan 2005 Posts: 936 Status: Offline |
Post #10
Also, as Ben said, a roll over jig is the only way I'd consider cutting the arse out my car but that means you'd need to pretty much strip it to a shell. You'll have to have the interior out for cutting and welding and for proper access, engine out as well. Yeah, its a big job.________________________________________ 1999 GTi-6 (china blue)1999 Rallye (black) |
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Posted 10th Oct 2019 at 19:08
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Ben_W
Formerly gpm Location: Lutterworth Registered: 01 Sep 2007 Posts: 2,941 Status: Offline |
Post #11
Some info you might need Mr James.The panels, especially around the subframe mounts, are made of several parts, 5 to be exact (outer skin, inner panel, leg, two mount bolt captive nuts). They are layered around the subframe bolt captive nuts.   It could make replacement of that particular area interesting. If it's bad enough to warrant replacement, you may be better off doing the whole section, but that's going to require a lot of steip down work to facilitate. ________________________________________ Cherry Red Rallye .... On going OEM spec restoChina Blue GTi6 .... Weekend toy Black 208 GTi .... Wife's car now Silver BMW 550i.... The executive missile |
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Posted 11th Oct 2019 at 19:42
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Laytj
Junior User Location: Swansea Registered: 25 Sep 2019 Posts: 80 Status: Offline |
Post #12
Thanks all for the information, mine isn’t too bad, I can’t see how I upload photos from my phone to the thread? Any tips lol?Thanks again ________________________________________ L james |
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Posted 11th Oct 2019 at 20:12
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Ben_W
Formerly gpm Location: Lutterworth Registered: 01 Sep 2007 Posts: 2,941 Status: Offline |
Post #13
I use https://www.imgbb.com________________________________________ Cherry Red Rallye .... On going OEM spec restoChina Blue GTi6 .... Weekend toy Black 208 GTi .... Wife's car now Silver BMW 550i.... The executive missile |
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Posted 11th Oct 2019 at 20:55
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rudolf
Seasoned Pro Location: Skelmersdale Registered: 07 Apr 2004 Posts: 2,769 Status: Offline |
Post #14
What's the part numbers?________________________________________ S Reg Diablo standardsSpec SORNEDR Reg Nile standard spec written off then repaired X Reg Astor in need of TLC R Reg Nile to restore Set of Lions to fit. |
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Posted 14th Oct 2019 at 11:08
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