displaying posts 1 to 19 of 19

Author Subject: Bad Tapping!
cully

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Location: Cullompton

Registered: 12 Jun 2013

Posts: 1,093

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Post #1
il add this here as well as Facebook to see what you guys think

have a go at diagnosing this!
lead up
new oil, new plugs for FCS, car running fine, Did around 100 laps track time with regular cooldowns but may have cooked the oil saw 130c at one point.... Drove home 100 miles started car next morning with the rattle??

https://www.youtube.com/watch?v=A3JGd3eIwiE
Posted 28th Jul 2015 at 21:40
luke306rallye

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Location: Rotherham

Registered: 13 Sep 2010

Posts: 310

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Post #2
Bottom end with the sound of it?
Posted 28th Jul 2015 at 22:15
cully

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Location: Cullompton

Registered: 12 Jun 2013

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Post #3
its defiantly topend ypu can hear the cam slapping the followers in the head with quite a crack,
i have flushed the oil and replaced with new it is no better
the oil that came out is quite black and smells
it only did 400miles tops
Posted 28th Jul 2015 at 22:30
Cjwatson27

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Location: Oxford

Registered: 17 Sep 2013

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Post #4
Could that be a broken or chipped valve ?

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Posted 28th Jul 2015 at 22:43
bigbadbowen

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Location: Winchester

Registered: 21 Nov 2003

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Post #5
Bottom end gone bye bye
Posted 28th Jul 2015 at 23:18
6waysforward

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Location: Benfleet essex

Registered: 30 Oct 2005

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Post #6
Didnt realize you had a derv cully Sad

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Posted 28th Jul 2015 at 23:21
jimmyrallye

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Location: portsmouth

Registered: 19 Apr 2008

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Post #7
Does sound like bottom end to me as well

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Posted 28th Jul 2015 at 23:33
superchargedblack1997gti6

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Location: guildford

Registered: 15 Aug 2009

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Post #8
Yep sounds like bottom end with a lot of blowby too?maybe that hasn't helped the top end is it smoking at all?

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Posted 29th Jul 2015 at 00:36
cully

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Location: Cullompton

Registered: 12 Jun 2013

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Post #9
nope no smoke, but it does lift the dipstick out the tube after a high rpm drive
engine is on 140K

I do hope its not bottom end as i have another engine with a bottom end gone with a fully rebuilt head I could mate this too

I've decided what's happening with this anyway after a sleep....
the girls getting Sorned before the month is out engine gearbox out treat engine bay for any rust then refit new engine and box ive rebuilt over the last year
Posted 29th Jul 2015 at 06:33
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

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Post #10
thats one hell of a knock, itll be fooked.

when the noise starts it doesn't do it on idle, only on change of speed, thatll be scrap rod and crank most likely, and with that much blow by the borea will probably take an oversized piston without machining...

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Posted 29th Jul 2015 at 09:44
cully

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Location: Cullompton

Registered: 12 Jun 2013

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Post #11
dont know if anyone is interested but ive done compresion test on the engine
i think it shows that its the bottom end Wink

cylinder 1 14.5bar (gearbox end)
cylinder 2 14.5 bar
cylinder 3 12 bar
cylinder 4 14 bar

warm cranked with WOT no plugs/double relay unplugged
Posted 2nd Aug 2015 at 17:51
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

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Post #12
doesn't show much at all really, sump off and check the big ends will tell you!

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Posted 2nd Aug 2015 at 20:25
cully

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Location: Cullompton

Registered: 12 Jun 2013

Posts: 1,093

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Post #13
tonight I got bored so stripped the sad engine

timing pinned up OK although the timing belt was a little slack, started to inspect the pulleys and belt and found this on the inlet pulley.........



once I took the pulley off and undone the bolts the cracked centre fell out!



took head off head looked good no obvious marks on the valves or pistons



took the bottom end off no obvious picked up or spun bearings




not looked at the block yet

so now where?
would a slack belt or damage pulley cause that much noise?
i guess ive got to get the journals sized
and get the valves out the head and spin them up to see if any are bent
Posted 25th Aug 2015 at 21:08
jeffers Forum Admin

Location: Leeds

Registered: 14 Dec 2003

Posts: 3,702

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Post #14
Iirc Rich W had an issue with them old style pulleys when he was running the Diablo super high boost, I seem to recall it was making similar noises too although I could be wrong... That bottom end deffo looks ok in the pictures....

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Posted 25th Aug 2015 at 21:12
mechanical_repairs

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Location: leicester

Registered: 10 Jan 2005

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Post #15
Had the same issues regards the pulleys loads of times, luckily everyone was fine once changed over to the later sort, should you need any let me know, have a few in stock.

I would have changed the pullies and not gone so far in mate, pullies would have sorted it.

Carl

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Posted 25th Aug 2015 at 21:21
miles

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Location: Ringwood

Registered: 28 Dec 2002

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Post #16
The early pulleys are fine is looked after, it's good old mechanic syndrome as I call it now with do everything too tight, the one's I have on my old 285k 306 are still fine
All TU 16v run the same style

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Posted 25th Aug 2015 at 22:08
cully

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Location: Cullompton

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Post #17
the crank plastigauge's up within spec with a set of new std bearings so the crank will go again

interesting find on the inlet valves
running them round on the desk they dont look bent but all the inlets have a strange ribbed looking effect on the stems

any ideas??

Posted 5th Sep 2015 at 12:25
bigbadbowen

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Location: Winchester

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Post #18
Shagged guides
Posted 5th Sep 2015 at 12:28
jeffers Forum Admin

Location: Leeds

Registered: 14 Dec 2003

Posts: 3,702

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Post #19
bigbadbowen wrote:
Shagged guides

Yep valves and guides required me thinks....

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Posted 5th Sep 2015 at 13:13

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