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| Author | Subject: Satchshift brief fitting guide |
 jorg
Senior User  Location: Wallasey Registered: 10 Jun 2007 Posts: 816 Status: Offline |
Post #351
that was my understanding too, the only difference being the collar. i got the kit with the collar just incase but i have a 5 speed vts box fitted. the rods need adjusting properly but i can find all the gears________________________________________ 306 2.1 S16 Tarmac Rally CarProject thread: http://www.306gti6.com/forum/showthread.php?id=143956 |
 Posted 1st Apr 2018 at 09:17
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Cjwatson27
Seasoned Pro  Location: Oxford Registered: 17 Sep 2013 Posts: 1,968 Status: Offline |
Post #352
Any helpful hint and tips for fitting one of these off axle stands with the engine in place ? I’m struggling, plus how do you remove the cat from the manifold if the bolts keep spinning above ? ________________________________________ Old pugs don't die they just get faster |
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Posted 4th Jan 2019 at 17:01
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prism7guy
Seasoned Pro  Location: DoncastAAAAARGH Registered: 13 Jan 2008 Posts: 4,640 Status: Offline |
Post #353
I think i drilled my holes through from inside the car. It wasn't easy though.As for the bolts, you should be able to get a 10mm spanner on to the heads. I think the way i did it last time was with a deep 10mm socket on the nut with a UJ and several 1/4" extensions down to the ratchet which was below the subframe, and a 10mm spanner holding the bolts with my other arm reaching up to hold the spanner in place. Fiddly job with the car on axle stands. ________________________________________ Goldie the track car. |
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Posted 4th Jan 2019 at 19:30
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Cjwatson27
Seasoned Pro Location: Oxford Registered: 17 Sep 2013 Posts: 1,968 Status: Offline |
Post #354
After 10hrs of wrestling with this over the last 2 days, I’ve decided it must be a forum wind up like the milk van thing, has I’m now pretty sure it’s not possible to fit this unless you’ve got baby hands on super long arms lol________________________________________ Old pugs don't die they just get faster |
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Posted 5th Jan 2019 at 16:01
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blandy
Seasoned Pro  Location: Bucks Registered: 25 Feb 2007 Posts: 2,437 Status: Offline |
Post #355
Lol I did warn it’s a nitemare. I drilled my hole from the inside but struggled like mad. This time round I’ve pulled the front of the cage and dash out to make life easier. You can just about get someone in top of the cat bolts to undo them but he springs should hold enough pressure to allow the nuts to undo. I use a 1/4” uj on a ratchet which does the job well until I changed the manifold that is. |
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Posted 5th Jan 2019 at 16:47
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Cjwatson27
Seasoned Pro Location: Oxford Registered: 17 Sep 2013 Posts: 1,968 Status: Offline |
Post #356
Don’t suppose you’ve got a pick of which way the little arm goes that you replace on the gearbox goes ? ________________________________________ Old pugs don't die they just get faster |
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Posted 5th Jan 2019 at 17:17
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blandy
Seasoned Pro Location: Bucks Registered: 25 Feb 2007 Posts: 2,437 Status: Offline |
Post #357
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Posted 5th Jan 2019 at 18:14
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Cjwatson27
Seasoned Pro Location: Oxford Registered: 17 Sep 2013 Posts: 1,968 Status: Offline |
Post #358
That’s cheating having the gearbox off ________________________________________ Old pugs don't die they just get faster |
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Posted 5th Jan 2019 at 18:50
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blandy
Seasoned Pro Location: Bucks Registered: 25 Feb 2007 Posts: 2,437 Status: Offline |
Post #359
Lol last time I had the gearbox on with a long punch was able to knock the pin out the arm |
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Posted 5th Jan 2019 at 19:30
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Cjwatson27
Seasoned Pro Location: Oxford Registered: 17 Sep 2013 Posts: 1,968 Status: Offline |
Post #360
Used all my extension bars and a hex bit, then a roll punch that’s currently also stuck in there lol________________________________________ Old pugs don't die they just get faster |
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Posted 5th Jan 2019 at 19:47
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Day666
Seasoned Pro  Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #361
quote: [quote="Cjwatson27"]Used all my extension bars and a hex bit, then a roll punch that’s currently also stuck in there lol Chris ...Not a nice thing to fit ( end of ) ...really do need a ramp ...Ollie did a couple off axle stands but hates them also  Good luck |
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Posted 15th Feb 2019 at 02:48
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blandy
Seasoned Pro Location: Bucks Registered: 25 Feb 2007 Posts: 2,437 Status: Offline |
Post #362
In regards to adjustments, 6th isn’t as positive as the other gears. I.e have to really pull to the right for it to drop in. If not pulling it will drop into 4th as found out the hard way. Any idea on which part needs adjusting as all other gears select perfectly just 6 seems a faff. I’ve fiddled a little but nothing seems to improve it so wondered If anyone else has had issue and know exactly what part needs a tweek |
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Posted 26th Mar 2019 at 21:46
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #363
Hi Mike ...the rods 110% free through the hole in the floor and not rubbing ?I had it rubbing and stopping it not 100% engagement / check the hole ...I made mine larger as you know for better side ways movement... The small threaded rod under the floor / under the gear levers not come lose ? 6 six gear was smooth with the box for me ?....it’s something small Not catching the exhaust manifold .... when it’s in 6th ????  |
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Posted 27th Mar 2019 at 12:30
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3gan
Regular  Location: Bristol Registered: 28 Mar 2013 Posts: 173 Status: Offline |
Post #364
a good read thanks people, I have one to fit but after looking at some issues I think I will leave this to fcm motorsport who works on my other car. Unless anyone wants to quote to fit it!I just don't feel confident and if I don't get it right the car is stuck using up a parking space and I will not be able to drive it to the garage to have it fine tuned! End results sound like its worth the work. I will update when its fitted, I have to try and convince john@fcm motorsport its dead easy first :-) |
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Posted 18th Feb 2020 at 23:33
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marksorrento205
Seasoned Pro  Location: Airborne in the lanes Registered: 26 Aug 2008 Posts: 2,223 Status: Offline |
Post #365
It's not a bad job. Just take your time doing the hole in the bulkhead. ________________________________________ How to do a clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & = |
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Posted 27th Feb 2020 at 21:44
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #366
marksorrento205 wrote: It's not a bad job. Just take your time doing the hole in the bulkhead. Hi Mark Did you fit one with the carpet and the full heater box in place and without a ramp ? If so I think Lee needs to bring his to you |
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Posted 29th Feb 2020 at 19:25
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marksorrento205
Seasoned Pro Location: Airborne in the lanes Registered: 26 Aug 2008 Posts: 2,223 Status: Offline |
Post #367
I fitted mine with the full heater in, I removed the front bit of carpet (for the time it takes there is no point it leaving it in place) and on axle stands. The template was a bit s**t as it could move around in the tunnel area, as it was not a tight fit. I drew the set up on the box it came in to get an idea of the angle the rod sat at, given it is kinked. Then pilot drilled from the engine side into the car. I opened this out to a 1/4" and then used a hole saw from in the car. The only tip I can offer is use some steel bar instead of the drill bit in the hole saw. With a decent length it will go through the holes and cater for the bulkhead angle and keep the hole saw located. The normal bit in the hole saw would get no where near. Then I just fettled the hole to suit. As above, start small and slowly open the hole up. Fitting the bulkhead sealing ring and material was a pain in the arse. I ended up super gluing the nuts to my finger to get them started before getting a spanner on them. If you don't have a decent level of patience then get someone else to do it. I did mine over a few days, a bit here and a bit there. ________________________________________ How to do a clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & = |
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Posted 29th Feb 2020 at 19:57
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clemmo
Newbie  Location: Elgin Registered: 29 Sep 2019 Posts: 3 Status: Offline |
Post #368
Good Evening Everyone,Has anyone ordered a Satchshift recently as i received mine today and the bulkhead seal/gater is very different to the ones in this thread. This may be due to how long ago this thread was started but wanted to make sure. https://www.flickr.com/photos/188405101@N03/shares/khy0pv Many Thanks ________________________________________ AClements |
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Posted 12th May 2020 at 19:26
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #369
clemmo wrote: Good Evening Everyone, Has anyone ordered a Satchshift recently as i received mine today and the bulkhead seal/gater is very different to the ones in this thread. This may be due to how long ago this thread was started but wanted to make sure. https://www.flickr.com/photos/188405101@N03/shares/khy0pv Many Thanks Yes that’s the new one |
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Posted 12th May 2020 at 21:33
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clemmo
Newbie Location: Elgin Registered: 29 Sep 2019 Posts: 3 Status: Offline |
Post #370
Yes that’s the new one Is it meant to have this boot on it that is on the website? https://www.flickr.com/photos/188405101@N03/49889116238/in/dateposted-public/ ________________________________________ AClements |
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Posted 13th May 2020 at 08:32
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marksorrento205
Seasoned Pro Location: Airborne in the lanes Registered: 26 Aug 2008 Posts: 2,223 Status: Offline |
Post #371
I questioned the same thing when mine arrived. I was informed the steel ring with a flat piece of material with the cross slit was the latest standard. The only thing that lets the kit down imo. It is something I am going to look to improve when time permits.________________________________________ How to do a clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & = |
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Posted 13th May 2020 at 10:25
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #372
You can just use a small drive shaft boot if you want ...loads of ways of doing it ...remember it’s a full race item |
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Posted 13th May 2020 at 15:56
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clemmo
Newbie Location: Elgin Registered: 29 Sep 2019 Posts: 3 Status: Offline |
Post #373
Good thing my 306 is a race car then! ________________________________________ AClements |
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Posted 13th May 2020 at 21:21
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marksorrento205
Seasoned Pro Location: Airborne in the lanes Registered: 26 Aug 2008 Posts: 2,223 Status: Offline |
Post #374
I know it's a race item. Having fitted two on 205's, a 106 one and a 306 one it is purely an observation that the bulkhead boot is of less quality than the other kits. I have huge respect for what the guys produce as it is top notch. I would buy a second kit ________________________________________ How to do a clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & = |
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Posted 14th May 2020 at 08:54
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hediis
Junior User  Location: Höganäs, Sweden Registered: 07 Feb 2010 Posts: 54 Status: Offline |
Post #375
Have anyone tried and fit a satchshift with another exhaust manifold? Will the satchshift operate in the same area as the OEM? I got this baby installed:  ________________________________________ Peugeot 306 GTi-6 -97 (Ph1, blaze) Low n slowPeugeot 306 GTi-6 -97 (Ph1, blaze) Trackday car, 226hp N/A (Engine rebuild right now) Peugeot 306 GTi-6 -00 (Ph3, black) Low n slow |
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Posted 5th Oct 2020 at 08:35
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