Post #51
Love this build! I had a white gti many years ago so have fond memories of these cars! ________________________________________
White R26 F1 230 MeganeBianca 106 Rallye
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| Author | Subject: 309 Type R |
 Damian.H
Newbie  Location: Liverpool Registered: 27 Oct 2013 Posts: 46 Status: Offline |
Bianca 106 Rallye |
 Posted 2nd Mar 2015 at 13:18
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Chr1sch
Seasoned Pro  Location: Worcester Registered: 02 Aug 2014 Posts: 1,025 Status: Offline |
Post #52
wow I missed this - awesome! |
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Posted 2nd Mar 2015 at 13:38
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rallyeash
Seasoned Pro  Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #53
60mm trumpets trial fitted.  Inlet port difference between a K20 and XU....  ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 2nd Mar 2015 at 13:45
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russbez
Seasoned Pro  Location: Inverness-Shire Registered: 19 Dec 2005 Posts: 7,459 Status: Offline |
Post #54
all very smart looking________________________________________ TEAM HIGH BOOST SUPERCHARGED RALLYEMy Rallye project thread |
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Posted 2nd Mar 2015 at 14:47
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #55
So I had a go at chopping the K20 inlet up to make an inlet, pretty hard work with a 4.5' grinder because it won't go in all the areas so the hacksaw was used too. Short time later I ended up with this. The runners aren't the same length at the moment so tomorrow's job will be to get them equal. Colin sells DCOE flanges so migt be able to get someone to weld a set of flanges on for me and sell the XU inlet on. It's pretty much the same length as the Colin XU one.  ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 2nd Mar 2015 at 18:25
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #56
Pretty much back to the drawing board on the throttle bodies due to the width of the Lotus bodies, itll be the same problem on DCOE Jenveys etc. Lesson learnt but atleast the setup I purchased is easily sell able. I require SF style Jenveys ideally due to being 4 x single bodies and can be spaced to fit.On the exhaust side of things my Japspeed manifold arrived today, Im really impressed with the quality of this, I was a little worried because of the price at a whooping £109 brand new, but i'll just enjoy the cost of mass produced jap tuning products! Also i was expecting to lengthen the secondaries to improve the torque, for some reason I had in my head they would be 7-8" but after a measure its 10-11" which is great, im hoping to leave the flexi end attached and join it into my exhaust i have built without too much bother.   ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 6th Mar 2015 at 10:58
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #57
Manifold gets fitted But fowls on steering rack. For a few reasons I decided to move the engine location back a bit which actually gives better shaft angles now, exhaust fits so win win. Because I had to chop the engine mounts out and start again I decided to do a more professional job on the engine mounts... Gearbox one done.  Finished product   Much happier with this mount than the old one Exhaust now fits.  Engine mount to do possibly tomorrow. ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 21st Mar 2015 at 17:48
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rikky
🦔 Location: cheshire Registered: 28 Feb 2004 Posts: 26,795 Status: Offline |
Post #58
where did you get up to with this?________________________________________ 306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges gti6 inlet manifold badges | 306 rear boot badges (p2/p3) winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club] |
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Posted 26th Oct 2015 at 11:34
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #59
Progress has been slow. I ran out of space inside at work due to being really busy so it went outside with a car cover on. I then went to Whistler for a month on the downhill bike. Hoping to get it back in the workshop in the next week or two. ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 26th Oct 2015 at 19:56
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eddy_gti6
Seasoned Pro  Location: Durham Registered: 20 Oct 2008 Posts: 8,716 Status: Offline |
Post #60
Did this make it back into the workshop or is it still sat unloved  ________________________________________ Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & = |
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Posted 10th Nov 2015 at 17:31
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roland rat
Yeeeah Rat fans!  Location: Swansea Registered: 29 Nov 2006 Posts: 22,284 Status: Offline |
Post #61
So what's the latest on this Ash? |
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Posted 16th Nov 2015 at 17:14
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #62
Nuffin. Been working on Petes HB track car any spare time I've had. His is nearly ready for mot now so I'll be back on this soon. ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 27th Nov 2015 at 21:10
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roland rat
Yeeeah Rat fans! Location: Swansea Registered: 29 Nov 2006 Posts: 22,284 Status: Offline |
Post #63
That's what I like to hear  |
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Posted 27th Nov 2015 at 21:39
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #64
Well... some progress..A friend had all the front end parts i needed being wishbones, hubs, brakes and suspension so I could get the thing back onto its wheels so I could then move it back to the workshop and be able to work on it. I also picked up a 205 GTI interior which was in good condition so that went in today aswell. So now the front has Bilstein shocks on Eibach springs, 1.9 hubs, GTI-6 brakes, and all complete. It also got a wash!  GTI Interior going in  350mm OMP wheel I had spare went in  Next up is to get it to the back of the workshop where I can get it up on stands and finish the conversion. Also shortly about to order a set of XXR wheels, 15x8,25". Probably run 215 45R15 tyres. ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 12th Dec 2015 at 19:22
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #65
These Beauties... Im thinking about buying 4, but running two on the front of the 205 and two on the front of the 309. Then run the TD 1.2's on the rear of both cars... ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 12th Dec 2015 at 19:24
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superchargedblack1997gti6
Seasoned Pro  Location: guildford Registered: 15 Aug 2009 Posts: 2,376 Status: Offline |
Post #66
Quality love where you're going with this mate  ________________________________________ Super high boost Completed, destroyer of gearboxes and 160mph club |
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Posted 12th Dec 2015 at 19:36
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eddy_gti6
Seasoned Pro Location: Durham Registered: 20 Oct 2008 Posts: 8,716 Status: Offline |
Post #67
Good to see some more progress on this, them wheels should suit the 306 nicely too________________________________________ Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & = |
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Posted 12th Dec 2015 at 22:33
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Nose
Senior User  Location: Birmingham Registered: 23 Jun 2013 Posts: 994 Status: Offline |
Post #68
rallyeash wrote: These Beauties... Im thinking about buying 4, but running two on the front of the 205 and two on the front of the 309. Then run the TD 1.2's on the rear of both cars... What wheels are they bud - like muchly  ________________________________________ Bianca 306 Rallye.Mondeo Titanium X. |
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Posted 13th Dec 2015 at 13:49
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #69
They are XXR 527. I'll be buying them in 4x108 15"x8.25" ET0Well as ive finished all the work in the engine bay I took the engine out for the last time (I hope) and painted it graphite grey to match the lower trim of the car.  Then painted the engine block  I need to order my BBM mounts then I can refit the engine properly, the mounts ive been using so far are just standard jobbies and arent going to cut the mustard. Also on the drivers higher engine mount i wont be running the chocks so needs to be an uprated mount. ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 13th Dec 2015 at 18:30
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walker_texasranger
Seasoned Pro  Location: Sunny Retford Registered: 26 Jan 2008 Posts: 2,502 Status: Offline |
Post #70
Is that a cassette for a mower in the background?Car looks awesome ________________________________________ Almost standard 1999 Bianca RallyeHilux InvincibleX daily 306 No.13  Carp and specialist Anglers Click here |
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Posted 13th Dec 2015 at 19:55
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #71
Yes. That's a 22" cutting unit from a greens mower. ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 13th Dec 2015 at 20:14
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walker_texasranger
Seasoned Pro Location: Sunny Retford Registered: 26 Jan 2008 Posts: 2,502 Status: Offline |
Post #72
Looks like something a friend of mine makes, pretty specialist piece of kit. You do golf courses as well as cars then? ________________________________________ Almost standard 1999 Bianca RallyeHilux InvincibleX daily 306 No.13 Carp and specialist Anglers Click here |
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Posted 13th Dec 2015 at 20:16
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #73
These are made in Sheffield by a company called ATT. I'm a dealer of their products. Sports turf, horticultural and Foresty equipment is my job. Cars are just the hobby! ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 13th Dec 2015 at 20:28
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walker_texasranger
Seasoned Pro Location: Sunny Retford Registered: 26 Jan 2008 Posts: 2,502 Status: Offline |
Post #74
Yeah ATT, it's my friends firm, John Coleman ________________________________________ Almost standard 1999 Bianca RallyeHilux InvincibleX daily 306 No.13 Carp and specialist Anglers Click here |
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Posted 13th Dec 2015 at 21:24
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rallyeash
Seasoned Pro Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #75
Haha small world! Very clever man! ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 13th Dec 2015 at 21:26
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