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Author Subject: 2014 High Boost project
pete-gti

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Location: Kent

Registered: 15 Feb 2009

Posts: 1,297

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Post #1
Hi guys , well as most of you no I am running low boost rotrex supercharger on my gti6 , for a while been talking about going high boost , well can now say I have in my hands new built high boost engine from lynx engineering , also high boost map and even bigger injectors.

Its not going be done in 5 minutes still need sort out bigger intercooler pipes and fmic , need bigger exhaust bore about 2.5" , uprated clutch , LSD , etc , so needed to invest in these aswell , but least its underway :-) keep close watch on this :-)


Spec so far

Wossner Forged Alloy Low Compression Pistons / PEC Forged con-rod package ACL Heavy Duty Big End Bearings ACL Heavy Duty Main Bearings Thrust Bearings [0118 F4] Crankshaft Oil Seal [cambelt end] [0326 22] Crankshaft Oil Seal [flywheel end] [0127 28] Lynx Power Engineering MLS head gasket & bolt set - stainless core, spring-steel out layers, individual fire rings Timing Belt Kit inc. All Tensioners [0831 48] Waterpump [1201 A1] Seal for Oil Drain Cover [Flywheel End] [0147 12] End Bearing Cap Seals [0127 05] Camshaft Oil Seals [0236 44] Oil Cooler Seal [1104 24] Thermostat Housing Gasket [1340 33] Thermostat Gasket [1340 48] Oil Filter [1109 T0] Inlet Manifold Gasket [0349 G1] Exhaust Manifold Gasket [0349 F4] Valve Stem Oil Seals [0956 38] Exhaust Manifold Studs [0355 68] Exhaust Manifold Nuts [0341 22] Oil pump sprocket - later single-piece type [0513 78] Oil pump sprocket 'O' ring [0514 92] Oil Pump Chain [1033 10] Autojoint AJ66 Sealant for sump, cam carriers etc [9731 AR] Graphogen Assemembly Paste [protects bearings on first start up until oil system primes, won't run off like oil]


Cylinder Block Boring/Honing [diamond hone, plateau finish] Cylinder Block Decking [to clean up gasket face] Crankshaft Journal Inspection / Polishing Cylinder Head Skimming Re-cut all Valve Seats [SERDI 3 angle], and re-grind all Valves to suit K-Lining of worn Valve Guides [to restore to original internal diameter] Reconditioning of Oil Pump




Posted 13th Aug 2014 at 18:49
pete-gti

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Location: Kent

Registered: 15 Feb 2009

Posts: 1,297

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Post #2







Posted 16th Jul 2014 at 19:12
RetroPug

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Location: Leicestershire

Registered: 15 Jan 2013

Posts: 2,473

Status: Offline

Post #3
Shiny! Smile

________________________________________

61k miles Ph.1 Diablo '6 Project Thread
Posted 16th Jul 2014 at 19:42
aaron6

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Location: On the sofa in maidstone

Registered: 16 May 2006

Posts: 5,840

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Post #4
I'm still surprised I never see this car about. Looking good so far. Smile

________________________________________

See the sheer power and might of the lesser known burrowing owl.



Posted 17th Jul 2014 at 21:55
cjm_harris

Seasoned Pro

Location: Parts for Sale section

Registered: 04 Dec 2007

Posts: 7,442

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Post #5
Good effort Smile

Been wanting to do the same to mine for a while, but the finances just dont allow it at the minute, or any time soon to be fair Laugh

________________________________________

Chris
1999 China Gti6 Supercharged Devil [Fun car] >>Project Thread<<
2000 Bianca 306 Diesel [Work runabout]
Posted 18th Jul 2014 at 09:05
pete-gti

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Location: Kent

Registered: 15 Feb 2009

Posts: 1,297

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Post #6
Hi guys and girls little update , I have now started to strip old engine out , going be a slow progress but its going be well worth it :-) , my engine crane be here Friday , took few pictures of stripping engine down as I always like to show you lot step by step action














Looms out








So hopefully by Friday engine will be out :-) then can give engine bay good clean etc few bits can get painted . Will keep you all updated:-)
Posted 13th Aug 2014 at 17:46
Tarmac terror

Regular

Location: Southampton

Registered: 20 Mar 2014

Posts: 458

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Post #7
What injectors are they....Injector Dynamics???


TT
Posted 13th Aug 2014 at 22:45
pete-gti

Seasoned Pro

Location: Kent

Registered: 15 Feb 2009

Posts: 1,297

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Post #8
Siemens 660cc high impedence injectors
Posted 14th Aug 2014 at 00:03
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

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Post #9
very nice, I wish my block to looked like that!

good luck

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 14th Aug 2014 at 08:40
pete-gti

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Location: Kent

Registered: 15 Feb 2009

Posts: 1,297

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Post #10


















UPDATE well engine is now out , demon driver nearly cut off my hand off when I said its for sale ( lovely lock up mate would love something like that)

... been ordering up new parts , gearbox seals , drive shaft seals , gaskets etc, blue hoses , list goes on hit bank balance hard lol, new wishbones and ball joints going to order today


I'm after few engine brackets to be powder coated anyone no of any places near me give me shout :-)
Posted 30th Sep 2014 at 13:31
demondriverdan

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Location: Londinium

Registered: 29 Nov 2010

Posts: 2,665

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Post #11
It made sense since you're local! Don't think it's moved since you dropped it off but it's on the list of things to get done, will start stripping it down soon.

I also need to get some stuff powder coated, let me know if you find somewhere.

________________________________________

Rallye Race Car
Posted 30th Sep 2014 at 13:41
steve h gti-6

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Location: Carterton

Registered: 04 Dec 2006

Posts: 1,583

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Post #12
What did you use/do to the head to get that lovely finish ? Looking good fella !

________________________________________

"Gotta Love The 6"

According to my wife i think the 6 is the fastest car in the world, perhaps she is right LoL !
Posted 30th Sep 2014 at 16:22
pete-gti

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Location: Kent

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Post #13
Bought the rebuilt engine from rich w , came painted :-)
Posted 30th Sep 2014 at 20:43
pete-gti

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Location: Kent

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Post #14
Got few bits back from the powder coaters , well happy deff going to make things look fresher under the bonnet :-) ,












Posted 22nd Oct 2014 at 22:22
7057sam

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Location: Stowmarket,Suffolk

Registered: 18 Apr 2009

Posts: 2,080

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Post #15
New engine looks great

Oh how i'd love another supercharged one

________________________________________

Rallye build: 11 November 1998 - a Wednesday
Team rallye,built for track
----Click this if you like rallyes

Rallye dead Sad
Secret Team Astor...
Posted 22nd Oct 2014 at 23:14
pete-gti

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Location: Kent

Registered: 15 Feb 2009

Posts: 1,297

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Post #16
Can't wait for the finish product :-)
Posted 23rd Oct 2014 at 14:17
pete-gti

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Location: Kent

Registered: 15 Feb 2009

Posts: 1,297

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Post #17
Few little front end goodies , plus my lighter alternator pulley and crank pulley come today :-) cheers rich

.wishbones plus ball joints
.track rod ends
.drop links

Posted 23rd Oct 2014 at 16:57
pete-gti

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Location: Kent

Registered: 15 Feb 2009

Posts: 1,297

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Post #18
Fitted top engine mount and few brackets to engine today. , I'm really happy with it , only thing letting it down is the oil cooler needs spraying up so that be coming off soon :-) , also gear box got its first coat today , fork arm is getting replaced with new so want be staying silver , hopefully weekend engine be can started to be put back in:-)










Posted 24th Oct 2014 at 16:14
pete-gti

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Location: Kent

Registered: 15 Feb 2009

Posts: 1,297

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Post #19
Fitted my lighter alternator pulley today from spoox Motorsport :-)






Also fitted new wishbones and ball joints and track rod ends and drop links, so little more progress today :-) , can't make my mind up if to get new drive shafts or not mmmm ?








Posted 25th Oct 2014 at 18:40
rallyestyle

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Location: London

Registered: 23 Jul 2003

Posts: 14,990

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Post #20
Tidy Thumbs up

How much would new driveshafts set you back anyhow?

________________________________________

Just Drive It
Posted 26th Oct 2014 at 21:05
pete-gti

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Location: Kent

Registered: 15 Feb 2009

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Post #21
Had a day in garage doing bit more , decided to clean up the SC bracket and Sc , as they where really dirty , happy with the out come Smile. Then fitted charger to engine , just waiting for my LSD to turn up now and need to sort clutch out , I'm hoping box will be on by end of week ...














Still got to clean up that oil cooler only thing letting engine down
Posted 27th Oct 2014 at 17:42
pete-gti

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Location: Kent

Registered: 15 Feb 2009

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Post #22
:-) My Quaife ATB Helical LSD Differential turned up today , ( hit the old bank account hard ) but couldn't not buy one or car wouldn't be drive able. Feels shame you to box it up and never see it again lol , new bearings should be here tomorrow get this fitted into box over weekend





Posted 30th Oct 2014 at 17:55
pete-gti

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Location: Kent

Registered: 15 Feb 2009

Posts: 1,297

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Post #23
Fitted quaife LSD this weekend into the box , fitted new bearings and seals Smile also fitted new fork and bearings and fork arm, used the old crown wheel bolts , nothing wrong with them so didn't see need to get new ones , just need to order helix clutch kit now , then get box fitted back onto engine Smile





















LSD locked away never to be seen again lol








Posted 2nd Nov 2014 at 16:05
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

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Post #24
ahhh I have spotted the difference with the diff bearings, you appear to have a plastic cage, originals are steel, that'll be why they were a lot cheaper.

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 2nd Nov 2014 at 16:15
pete-gti

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Location: Kent

Registered: 15 Feb 2009

Posts: 1,297

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Post #25
The ones I have fitted are SKF JL69345F310Q Are dearer then the first ones I bought , 23 pound each these cost, was told skf jl 69345f310q is the part number I needed

Posted 2nd Nov 2014 at 18:22

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