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Author Subject: 205 GTi 8v turbo
rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

Posts: 26,796

Status: Offline
Post #76
1.30am outside banging away? LOL here's me cautious of making noise at 9.30pm with a grinding wheel inside my garage

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306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips
306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges
gti6 inlet manifold badges | 306 rear boot badges (p2/p3)
winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club]
Posted 24th Oct 2013 at 10:56
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #77
Nono not outside. I was in my utility room/car parts storage/work shop area Laugh my ass off
New car cover tits a dream Big grin

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Posted 24th Oct 2013 at 11:08
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eddy_gti6

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Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #78
Still no pics of what the rest of the car looks like yet. Got a couple now, space is tight and not much room to get any decent ones just yet but here it is. Car is not lop sided its just the angle of the camera.





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Posted 24th Oct 2013 at 11:16
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eddy_gti6

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Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #79
Thats the engine finally at the engineers. Been told the bottom end should be built up by next tuesday Big grin

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Posted 25th Oct 2013 at 13:59
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rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

Posts: 26,796

Status: Offline
Post #80
looks like the nsf corner has had a whack?

mine was the same on the driver side. probably explains the s**t non-genuine wing i took off

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306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips
306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges
gti6 inlet manifold badges | 306 rear boot badges (p2/p3)
winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club]
Posted 25th Oct 2013 at 14:02
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #81
May have done but all the chassis leg is straight and could also be the reason for my crappy bonded on N/S wing being bonded and bolted on! Seems fine just a bit rough looking or could have just been where it started to rust under the paint off you see the pics on page 1 you will see what I mean LOL

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Posted 25th Oct 2013 at 19:22
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eddy_gti6

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Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

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Post #82
Spent a little time on the car Saturday stripping most of the interior out and cleaning my utility room so i had a bit more space to work in. Got the servo and master cylinder cleaned and painted then both fitted, finally things area going back together Big grin Also my clutch turned up yesterday.
Today i picked up a saxo dash what will be getting fitted as the fascia on the 205 dash is all cracked and i refuse to pay £40 for a 2nd hand one! Stripped the glove box, vents and fascia off the dash and made a couple of blanks out of 4mm poly carb i had lying around. Boost gauge will be fitted in the driver vent. fascia is going to be a bit harder to make tho so going to have to get something a bit more flexible.


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Posted 27th Oct 2013 at 19:31
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eddy_gti6

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Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

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Post #83
So finally collected my bottom end and picked up the spare head today. I can now get cracking putting it all back together now and sat in where it should be Smile

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Posted 2nd Nov 2013 at 19:16
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eddy_gti6

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Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

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Post #84
Had a couple hours here and there to work on the engine. Swapped the cam over for the 1.9 GTi cam, made a start on reshaping the inlet ports and get the head on so i now have a complete engine Cool









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Posted 3rd Nov 2013 at 22:08
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cjm_harris

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Location: Parts for Sale section

Registered: 04 Dec 2007

Posts: 7,442

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Post #85
Good work mate, coming along nicely Smile

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Chris
1999 China Gti6 Supercharged Devil [Fun car] >>Project Thread<<
2000 Bianca 306 Diesel [Work runabout]
Posted 4th Nov 2013 at 14:07
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #86
Thanks mate. Got a few more bits and bobs sorted yesterday after work. Missed a parcel too so will have to wait till Wednesday to collect it. Can only be my 440cc injectors or my U/J for the rack, if its that then means i can crack on and get the subframe back on one night. Going to try get the wishbone bushes out tonight and ball joints Laugh my ass off thats going to be a ball ache!

Yesterday i started modifying the 205 gti inlet to suit the head, little more work needs to be done its getting there. Clutch fitted, oil filter on. getting there slowly.






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Posted 5th Nov 2013 at 06:20
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eddy_gti6

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Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #87
Bosch 440cc injectors turned up today with a nice helmet net for inside. Got polybushs fitted into the wishbones today as well, will be dropping them in with Jim over the weekend for him to modify the ball joints into rose joints.

Sat and wrote out a little spec list so i can keep track of whats what. Think i have put down everything so far.

Fully rebuilt Peugeot 605 2.0 8v turbo Engine,
*Bores honed
*Piston Rings
*Main & Big end bearings
*Head rebuilt
*Head gasket
*Water pump
*Timing belt kit
*Head bolts

TD04 Turbo relocated above the gearbox,
205 1,9 GTi cam,
205 GTi inlet manifold,
306 S16 throttle body,
Bosch 440cc injectors,
38mm External wastgate,
Bailey Dump valve,
BakerBM Group N mounts,
Group A fork bush,
Large Front mount intercooler,
4 paddle Clutch,
13 row Mocal Oil cooler,
Full Braided brake lines,
206 Cup race car Hydraulic handbrake,
AP Racing leaver bias valve,
Superblue Racing brake fluid,
GTi180 brakes,
SuperPoly Race wishbone & ARB bushs,
Pro race 1.2s
Fully stripped interior,
Sunroof removed,
Flocked Saxo dash.

Think thats it for the time being.



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Posted 7th Nov 2013 at 19:53
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jimmyrallye

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Location: portsmouth

Registered: 19 Apr 2008

Posts: 3,144

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Post #88
This is going to be a weapon when finished realy hope you finish this as would be epic completed

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"Police arrested two kids yesterday, one was drinking battery acid, the other was eating fireworks. They charged one and let the other one off."
Posted 7th Nov 2013 at 20:19
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scotzman

Seasoned Pro

Location: Dundee

Registered: 24 Jun 2011

Posts: 1,408

Status: Offline
Post #89
Are those 309 wishbones?

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'90 1.6 205 GTi, '98 306 GTi-6
Posted 7th Nov 2013 at 20:25
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #90
jimmyrallye wrote:
This is going to be a weapon when finished realy hope you finish this as would be epic completed


Still a load to do yet but its getting there quicker than i was expecting

scotzman wrote:
Are those 309 wishbones?


Yeah they sure are Smile

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Posted 7th Nov 2013 at 21:16
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eddy_gti6

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Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #91
These early nights are no good! Need to get some lighting sorted out so i can still work on the car when i get in from work. Got the subframe on and made a start fitting the front brake lines. Next thing i know its pitch black and i cant see a thing!

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Posted 8th Nov 2013 at 17:07
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pugheaven

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Location: Fareham

Registered: 17 Dec 2006

Posts: 4,602

Status: Offline
Post #92
Where do you find the time from??? My car is in a garage so don't have to battle with the weather or the darkness but still don't manage to get anything done!!
Good work bud keep it up and get this one finished and KEEP it
Posted 8th Nov 2013 at 17:15
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eddy_gti6

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Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

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Post #93
Thanks mate Thumbs up I just try crack on any minute i get. handy finishing work at 3pm on day shift so i get a little time after work. Next week i start at 3pm so depending on when i get up i could squeeze a little time a few days then. I wish i never got rid of my garage now, so handy this time of the year.
Putting quite abit work and money into this but to be honest i haven't even drove this yet and its just sitting in the back yard so if i get bored i can just leave it and come back to it unlike my other cars where i have been driving them day to day while messing on with them!
I was getting fed up at one point, felt like i was just pulling it to bits and spending fortunes and getting no where but now things are going back together i am starting to feel excited again to get it finished and just have a drive of it Big grin

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Posted 8th Nov 2013 at 17:26
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

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Post #94
Dropped my wishbones off tonight to have the ball joints replaced by rose joints, also while i was down at jims i had him steam clean my gearbox while i rounded off the ports on my inlet. Got the box home and give it a lick of paint so its now nice and clean to match my engine Cool Also picked up a 205 GTi fuel rail, painted that and got it fitted with my Bosch 440cc injectors.
Picking up a new thrust bearing in the morning, fitting the box to the engine and then thats the engine ready to go back in Big grin Things are moving quite well at the minute.



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Posted 9th Nov 2013 at 23:28
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

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Post #95
Cleared out all the crap inside the car and pulled the rest of the trim out so i could trail fit the saxo dash today. Its not too far out, a little trimming in the corners by the windscreen and it should go in nicely, Bulkhead mounting points are about 10mm too wide what shoudnt take much to modify them to fit through the holes. Once i get the engine back in on its mounts i will pull the windscreen out to allow my to access the dash from the outside so i know what needs cutting ect...





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Posted 11th Nov 2013 at 13:25
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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline
Post #96
good progress!

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230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 11th Nov 2013 at 13:28
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #97
Thanks mate. Looks like i have just bought myself a next to new set of GAZ GHAs off fordygti Cool

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Posted 11th Nov 2013 at 13:40
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mcvite

Regular

Location: basingstoke

Registered: 23 May 2012

Posts: 303

Status: Offline
Post #98
Coming on really nice,good job,well done Thumbs up

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Posted 11th Nov 2013 at 14:32
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #99
Bored tonight after work so decided to do something different what i haven't seen on any 205s before and make myself some black masked headlights Cool only got one done at the minute as its quite fiddly buy quite pleased with the out come. Dont think they will be too good at night but dont really plan to use the car in the dark anyway.

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Posted 13th Nov 2013 at 01:54
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

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Post #100
Yesterday i received my S16 throttle body from miles. Not a lot bigger than the standard one but every little helps and its a lot easier to fit to the GTi inlet as well.
Also finished my headlights off and rested my intercooler on the front of the car. Think i may have to get rid of this one and maybe buy a low boost cooler. Unless there is someone wanting to swap Wink



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Posted 14th Nov 2013 at 13:48
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