Post #126
They did my complete turbo system and it's the tits!!________________________________________
99/S Carbon Gti-5
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| Author | Subject: Ross's Rallye |
 cj-gti6
Senior User  Location: Barnsley Registered: 09 May 2011 Posts: 799 Status: Offline |
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 Posted 17th May 2015 at 23:07
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rich_w
Seasoned Pro  Location: Havant, Hampshire Registered: 29 Jul 2004 Posts: 5,412 Status: Offline |
Post #127
I would go to Hayward & Scott - not Maniflow.Having seen systems from both, the former is better quality wise, and they do more work in S/S. Don't change the exhaust manifold. ________________________________________ Contact Details:rich@lynxpowerengineering.co.uk 07732 822546 |
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Posted 18th May 2015 at 08:03
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rich_w
Seasoned Pro Location: Havant, Hampshire Registered: 29 Jul 2004 Posts: 5,412 Status: Offline |
Post #128
And glad you're enjoying it Ross - it will be an animal once mapped!  ________________________________________ Contact Details:rich@lynxpowerengineering.co.uk 07732 822546 |
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Posted 18th May 2015 at 08:04
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superchargedblack1997gti6
Seasoned Pro  Location: guildford Registered: 15 Aug 2009 Posts: 2,376 Status: Offline |
Post #129
Didn't want to change the manifold really mate tho I think a ceramic coated one is needed my feet were on fire yesterday  . I'll keep you posted Rich cheers________________________________________ Super high boost Completed, destroyer of gearboxes and 160mph club |
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Posted 18th May 2015 at 08:50
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russbez
Seasoned Pro  Location: Inverness-Shire Registered: 19 Dec 2005 Posts: 7,459 Status: Offline |
Post #130
that looks brillaintgreat work ________________________________________ TEAM HIGH BOOST SUPERCHARGED RALLYEMy Rallye project thread |
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Posted 18th May 2015 at 10:52
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superchargedblack1997gti6
Seasoned Pro Location: guildford Registered: 15 Aug 2009 Posts: 2,376 Status: Offline |
Post #131
Well I now have a full Maniflow system in 3 inch, I've done running in miles so can now open the car up to 7k all I have to say is it's fast! Will update the thread with some pics once I've sorted my bumper out. Hoping to get mapped within the next 4-6 weeks I think it will push 500bhp which would put me somewhere in the region of 525bhp per ton. Next on my list of upgrades is a dry sump and to match my three way rear shocks with matching fronts. Need to ft a roof scoop too as I'm roasting myself in there.________________________________________ Super high boost Completed, destroyer of gearboxes and 160mph club |
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Posted 23rd Jun 2015 at 17:30
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superchargedblack1997gti6
Seasoned Pro Location: guildford Registered: 15 Aug 2009 Posts: 2,376 Status: Offline |
Post #132
 ________________________________________ Super high boost Completed, destroyer of gearboxes and 160mph club |
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Posted 18th Dec 2017 at 15:32
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superchargedblack1997gti6
Seasoned Pro Location: guildford Registered: 15 Aug 2009 Posts: 2,376 Status: Offline |
Post #133
________________________________________ Super high boost Completed, destroyer of gearboxes and 160mph club |
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Posted 22nd Jul 2015 at 10:47
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Castor_Troy
Regular  Location: Forfar Registered: 25 Jul 2013 Posts: 282 Status: Offline |
Post #134
Nice bonnet stay  |
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Posted 22nd Jul 2015 at 11:01
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Day666
Seasoned Pro  Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #135
Go Accusump ...loads cheaper & that's what I'm doing next month Done loads of research & spoke to loads of racer boys !!! Sandy said a few boys use them with his engines |
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Posted 22nd Jul 2015 at 18:39
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superchargedblack1997gti6
Seasoned Pro Location: guildford Registered: 15 Aug 2009 Posts: 2,376 Status: Offline |
Post #136
 Epic fail gearbox decided sixth was the gear to be in and welded itself into sixth  another coc up. ________________________________________ Super high boost Completed, destroyer of gearboxes and 160mph club |
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Posted 18th Dec 2017 at 15:49
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marco gti6
Seasoned Pro  Location: Troisvierges Registered: 09 Mar 2009 Posts: 1,350 Status: Offline |
Post #137
Holly s**t mate your cooler setup looks the tits, i like how and where you put the 2 oil coolers think i might go down the same route  Sorry to hear about the gearbox thou,was it a standard one? Chin up and get a new one slapped on there |
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Posted 22nd Jul 2015 at 16:49
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superchargedblack1997gti6
Seasoned Pro Location: guildford Registered: 15 Aug 2009 Posts: 2,376 Status: Offline |
Post #138
Yep standard but had straight cut third and fourth, decided to do this on the dyno now enjoying the drive of shame back home in an Aa lorry, 500 mile round trip and a wasted day not sure what to do now. Wether to fit a standard gearbox or go for a qualify 5 speed like the pug1off turbo 205. It was making some nice noises though________________________________________ Super high boost Completed, destroyer of gearboxes and 160mph club |
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Posted 22nd Jul 2015 at 17:01
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #139
Really sorry to hear this Ross  I personally think Your going to have to think seriously about a special gearbox Ross ...all that power & torque is going to rip most of the stnd boxes to pieces !!! Miles said 6 speeds are weak & 5 speeds with 205 internals are much better ?....sadly I think your going to have to have something made extra special or every time you open her up ....bang !!!! Your cars not driven like Stans he's careful what I've seen .....your going to thrash yours please don't half do the Gearbox or the love of the car will go straight away !!!! |
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Posted 22nd Jul 2015 at 18:19
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rich_w
Seasoned Pro Location: Havant, Hampshire Registered: 29 Jul 2004 Posts: 5,412 Status: Offline |
Post #140
I personally think the GTI6 box will be fine with the uprated gears, I don't think it's the power or torque that has broken it - as Wayne said it happened on coast down, not under load?6th gear is not renowned for failing, Ash, me, Stan and no other highboost has had 6th gear issues. Be interesting to look inside and see what's wrong with it... I expect it's just bad luck mate, keep your chin up ________________________________________ Contact Details:rich@lynxpowerengineering.co.uk 07732 822546 |
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Posted 22nd Jul 2015 at 21:48
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prism7guy
Seasoned Pro  Location: DoncastAAAAARGH Registered: 13 Jan 2008 Posts: 4,640 Status: Offline |
Post #141
Shame about the gearbox, this is one of my favourite projects. ________________________________________ Goldie the track car. |
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Posted 22nd Jul 2015 at 21:59
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superchargedblack1997gti6
Seasoned Pro Location: guildford Registered: 15 Aug 2009 Posts: 2,376 Status: Offline |
Post #142
It's funny really 😎 this what modifying a car to this extent is about I now have the problem of what to do I really think that I should get a custom gears made into standard casing as it will mean I can still compete where as with a sequential I can't. Cheers Stephen I also admire you're project too Rich I know I have plenty of bad luck it doesn't put me off box will be off and replaced with a standard one tomorrow ________________________________________ Super high boost Completed, destroyer of gearboxes and 160mph club |
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Posted 22nd Jul 2015 at 23:18
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pugheaven
Seasoned Pro  Location: Fareham Registered: 17 Dec 2006 Posts: 4,602 Status: Offline |
Post #143
I'm not sure if a complete custom box will solve the issue, it could have been a duff bearing, oil starvation or even the oil was too hot I can't see it being a power issue, it would be good for someone to have a look at it and find out why it failed for future reference I'm thinking about dumping my gearbox oil and using royal purple gearbox oil Really regret not getting my car finished and mapped today but I really can't do with the disappointment atm Good luck with what ever you choose to do bud |
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Posted 23rd Jul 2015 at 06:30
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pete_rallye
Seasoned Pro  Location: Yorkshire Registered: 12 Dec 2002 Posts: 5,253 Status: Offline |
Post #144
Is it just stuck in 6th but still works? Or has the box seized completely? What box does the pug1off 205 run? ________________________________________ Oulton Park in a BTCC 306 vid 1Oulton Park in a BTCC 306 vid 2 Lap of the 'ring |
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Posted 23rd Jul 2015 at 08:47
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superchargedblack1997gti6
Seasoned Pro Location: guildford Registered: 15 Aug 2009 Posts: 2,376 Status: Offline |
Post #145
Pug1off 205 runs xsara vts box with a full quaife gearkit, car is being checked out today to find out what the issue issue is, next time I go up to Wayne's I want to get a good result. We'd barely started playing with the mapping hadn't adjusted anything too much really ________________________________________ Super high boost Completed, destroyer of gearboxes and 160mph club |
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Posted 23rd Jul 2015 at 09:50
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superchargedblack1997gti6
Seasoned Pro Location: guildford Registered: 15 Aug 2009 Posts: 2,376 Status: Offline |
Post #146
Just stuck in sixth box still works Pete ________________________________________ Super high boost Completed, destroyer of gearboxes and 160mph club |
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Posted 23rd Jul 2015 at 10:01
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pugheaven
Seasoned Pro Location: Fareham Registered: 17 Dec 2006 Posts: 4,602 Status: Offline |
Post #147
Definitely the box and not the satchshift being jammed and not letting you come out of gear? |
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Posted 23rd Jul 2015 at 11:04
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superchargedblack1997gti6
Seasoned Pro Location: guildford Registered: 15 Aug 2009 Posts: 2,376 Status: Offline |
Post #148
Well this morning I got out and the satchshift may of vibrated lose a bit as I could get it out of sixth and use 1-2-3-5-6 reverse, ________________________________________ Super high boost Completed, destroyer of gearboxes and 160mph club |
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Posted 23rd Jul 2015 at 11:22
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rallyeash
Seasoned Pro  Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #149
Is the statchshift setup correctly? you didnt try to use a bar to knock the linkages out of gear on the gearbox? In my opinion sounds like there isnt much up with your gearbox. ________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 23rd Jul 2015 at 11:42
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pugheaven
Seasoned Pro Location: Fareham Registered: 17 Dec 2006 Posts: 4,602 Status: Offline |
Post #150
Iv had that problem with mine, it's the locknuts on the linkages due to them not being a nyloc or crush but with the amount of vibration we have using more or less solid mounts it causes them to come loose, it has never geometrically locked tho as even with the lock nuts loose the bars can't really turn! |
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Posted 23rd Jul 2015 at 11:42
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