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Author Subject: jord294s resto project
Puggie

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Location: north east

Registered: 02 Nov 2012

Posts: 148

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Post #26
Wow
I will be keeping an aye on this one always loved the mi16. Loved my 405
Posted 6th Jun 2013 at 09:49
eliotrw

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Location: Southwark

Registered: 18 Jul 2010

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Post #27
This car is just such a utter pimp wagon, I thought it was seriously retro cool when i saw it at yours!

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Posted 6th Jun 2013 at 13:06
bellcp306td

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Location: Bedlington

Registered: 10 Aug 2009

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Post #28
Thats Cool

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Posted 6th Jun 2013 at 15:26
beez_neez_gt

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Post #29
Do i see a 205 in the background with his eyes on th MI lol.

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Posted 6th Jun 2013 at 15:51
jord294

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Location: somewhere in north wales

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Post #30
beez_neez_gt wrote:
Do i see a 205 in the background with his eyes on th MI lol.


Not a chance! Far too many 405s and bxs have been stripped for their engine. Hence the low number of cars still registered on the road.

If I can get this project just as I want it, it'll be a keeper Yes

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Posted 6th Jun 2013 at 16:26
eliotrw

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Post #31
Also i forgot, But THAT steering wheel.

Epic.

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Posted 6th Jun 2013 at 16:45
jord294

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Location: somewhere in north wales

Registered: 09 Nov 2009

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Post #32
eliotrw wrote:
Also i forgot, But THAT steering wheel.

Epic.


Don't you worry yourself about that 'momo' wheel. A standard o/e steering wheel will be refitted Wink

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Posted 6th Jun 2013 at 16:50
jord294

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Location: somewhere in north wales

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Post #33
surprisingly clean and comfy seats Cool




i have to say though, a common fault with the 405 so i've learned, is that the roof lining sags.

my plan is to get a new one custom made and fitted

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Posted 6th Jun 2013 at 19:17
phillipm

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Post #34
Love the stock wheel as well come to mention it. So much so that mine's on the 306...

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Posted 6th Jun 2013 at 19:22
eliotrw

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Post #35
jord294 wrote:
eliotrw wrote:
Also i forgot, But THAT steering wheel.

Epic.


Don't you worry yourself about that 'momo' wheel. A standard o/e steering wheel will be refitted Wink

NOOOOOOOOOO
I loved that wheel.
Wouldn't suit a 306 though

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Posted 6th Jun 2013 at 19:29
prism7guy

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Location: DoncastAAAAARGH

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Post #36
Nice project Andy. Thumbs up

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Posted 6th Jun 2013 at 19:38
rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

Posts: 26,796

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Post #37
phillipm wrote:
Love the stock wheel as well come to mention it. So much so that mine's on the 306...


same as the 106 xsi wheel, they're noice

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Posted 7th Jun 2013 at 12:58
welshpug!

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Location: Bigend, Wales.

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Post #38
Naah, xsi wheel is different, 405 is nigh on identical to a 205 gti!

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Posted 7th Jun 2013 at 13:12
rikky 🦔

Location: cheshire

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Post #39
forgot about the std 205 wheel even Doh even though i have one!

but i thought the 106 xsi one was the same Unsure the one on our K plate 106 xsi was very similar, leather etc

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306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips
306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges
gti6 inlet manifold badges | 306 rear boot badges (p2/p3)
winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club]
Posted 7th Jun 2013 at 14:32
welshpug!

Capt Pedantic

Location: Bigend, Wales.

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Post #40
may well have had a 205 wheel fitted, they do fit LOL

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need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 7th Jun 2013 at 15:24
rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

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Post #41
whats diff between them though?

don't say the badge in the middle LOL

________________________________________

306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips
306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges
gti6 inlet manifold badges | 306 rear boot badges (p2/p3)
winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club]
Posted 7th Jun 2013 at 15:27
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

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Post #42
405 wheel (obvs Razz )



106 wheel, badge specific to the rallye, wheel is a standard 106 S1 sport wheel.

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need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 7th Jun 2013 at 16:03
rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

Posts: 26,796

Status: Offline

Post #43

________________________________________

306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips
306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges
gti6 inlet manifold badges | 306 rear boot badges (p2/p3)
winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club]
Posted 7th Jun 2013 at 16:35
rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

Posts: 26,796

Status: Offline

Post #44
i see, i let you off, this once only

________________________________________

306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips
306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges
gti6 inlet manifold badges | 306 rear boot badges (p2/p3)
winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club]
Posted 7th Jun 2013 at 16:36
armzsc6

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Location: Crowborough

Registered: 22 Mar 2008

Posts: 3,445

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Post #45
Good to see you getting on with this now Andy. I remember my dad test driving an immaculate cherry red 405 mi16 when I was a lad. He decided not to buy it and bought an estate 405 1.9 instead despite how much I nagged him to buy the mi16 lol.

There was a white very early 4x4 version of one of these on eBay a few weeks ago. Must be rare as rocking horse s**t now but it looked a heap and he wanted silly money for how much work it needed IMO.

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Posted 9th Jun 2013 at 16:04
jord294

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Post #46
i'm off to berlin tomorrow, so i thought i'd update this thread.

while the gearbox was out, i thought i may aswell fit new fork bushes and input shaft oil seal.

made a custom end for my slide hammer, so i could pull the locking pin out of the top of the fork. had to thread the 'end' with 7mm tap, and with a few knocks, came out easy Big grin



new oil seal fitted and bottom fork bush



all back together



gearbox back in. have fitted new driveshaft seals aswell. i found it easier to bench press the gearbox up and in. i also fitted a new gearbox mount




i knew the top engine mount was knackered, so decided to change that aswell




old vs new



no issues with cracking of the chassis



new mount and side buffers fitted. i may 'shim out' the side buffers slightly. just depends how much movement i have.



next job was to replace worn lower fork bush and mounting bush in alloy bracket



nice new bushes. i have fitted a vibratechnics bush to the alloy housing




another job i decided to do was fit a more modern and slimline starter motor.



notice that the large starter has blade connector, but slimline starter doesn't. i didn't want to hack the starter wire, so i went for a more simple solution.



next job, was to refresh the steering rack with some new parts.



all stripped down



still in the process of rebuilding the rack, and putting a bit of paint on the pipework. also need to make a clamp to keep the return pipes secure, as the part i would like is NLA.

that's it for now. although, i have taken delivery of new valeo radiator at a bargain price!, also got my new bilstein struts and a pair of eibachs.

next week i hope to have subframe, arb and wishbones back from powdercoating. but i'd like to get the cambelt, waterpump, and clutch cable changed before i refit

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Posted 20th Jun 2013 at 09:47
russbez

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Post #47
nice work so far!!

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Posted 20th Jun 2013 at 10:17
BrianM

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Registered: 01 May 2009

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Post #48
Looking good so far Andy! Smile

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Posted 8th Jul 2013 at 23:42
jord294

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Location: somewhere in north wales

Registered: 09 Nov 2009

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Post #49
BrianM wrote:
Looking good so far Andy! Smile


Thanks Brian.

Good to see you're still about Thumbs up

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Posted 9th Jul 2013 at 04:42
eliotrw

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Post #50
Love this stuff.
Really wish I had an awesome garage with all the tools and a second car so i could sort my car out.
Wouldnt have a clue what i was doing half of the time but it would at least be a bit of fun

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Posted 9th Jul 2013 at 10:01

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