displaying posts 1 to 15 of 15

Author Subject: Drilling out sideskirt rivets
mik

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Location: Kent

Registered: 17 Feb 2011

Posts: 2,100

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Post #1
I've drilled out the bottom rivets on the bottom of the LH sill. Problem is, as Coskev said in his thread, that the outer but is alloy and the drill bit goes off centre, even though I centre punched each one. So I pulled the alloy outer off each one with pliers, thinking that one I got the skirt away from the rivets, I'd be able to have more grip to pull them out with pliers or something. When this failed I tried drilling the remains out with a smaller bit, but the rivet metal is hard and the drill doesn't penetrate very well.

As they are solid centre rivets drilling or pulling them with pliers seems to be very difficult. Is there a better technique to get the rivets out entirely?

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Posted 4th Jan 2013 at 16:53
midlife

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Location: Colne, Lancashire

Registered: 13 Mar 2006

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Post #2
Grinder, bfh & punchWhistle

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Posted 4th Jan 2013 at 17:25
coskev

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Post #3
I ended up knocking some of them into the sillWhistle

Plenty of cavity wax in there so they won't rattle around!Big grin

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Posted 4th Jan 2013 at 19:46
rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

Posts: 26,796

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Post #4
I jammed a little punch under the river to stop it spinning and drilled the head off which kept the bottom part of the rivet still. I did cut a couple of the heads off with sharp side cutters

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Posted 4th Jan 2013 at 19:49
mechanical_repairs

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Location: leicester

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Post #5
I manipulate the side skirt over the rivet then once the skirt is off grind the s**t out of the bas**rds.

Carl

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Posted 4th Jan 2013 at 19:51
buzzbrightyear

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Post #6
I just thought f**k it and left the skirts on the car

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Posted 4th Jan 2013 at 21:18
thugpuggin

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Location: Bristol

Registered: 10 Apr 2004

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Post #7
mechanical_repairs wrote:
I manipulate the side skirt over the rivet then once the skirt is off grind the s**t out of the bas**rds.

Carl


Screwdriver and hammer to force the rivet edge upwards then pinch off so you can manipulate over the reminent of the rivet is how I've done them on breakers but it's a ball ache so normally leave them on as they rarely sell when collection only offered and have had 10 years of use so are s**t anyway.

Rip the f**kers off and use loads of tiger seal to put them back on FTW.

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Posted 4th Jan 2013 at 21:27
mik

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Location: Kent

Registered: 17 Feb 2011

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Post #8
buzzbrightyear wrote:
I just thought f**k it and left the skirts on the car
Laugh my ass off

I was sooo close to that, but stupidly (in hindsight) pressed on anyway.

I was wondering whether I'd overlooked a simple way to sort it, but based on all your comments, it seems not. Getting the skirt off is not too much of a drama, its the dealing with the ****ing rivets sticking out of the sills afterwards. I think bits of most of them are going to end up inside the sill. I'll probably do a Coskev and let the cavity wax prevent a noise happening like jingling change in a pocket every time I go over a bump.

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Posted 4th Jan 2013 at 22:33
roland rat

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Location: Swansea

Registered: 29 Nov 2006

Posts: 22,284

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Post #9
Dremel with a cutting disc to cut the heads in half the simply punch reminder into sill
Posted 4th Jan 2013 at 22:58
roland rat

Yeeeah Rat fans!

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Post #10
Dremel with a cutting disc to cut the heads in half the simply punch reminder into sill
Posted 4th Jan 2013 at 23:12
aaron6

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Location: On the sofa in maidstone

Registered: 16 May 2006

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Post #11
^^^ This.
I actually used a broken hacksaw blade. Worked okay but a dremel would have been the favorite.

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Posted 5th Jan 2013 at 08:23
mik

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Location: Kent

Registered: 17 Feb 2011

Posts: 2,100

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Post #12
roland rat wrote:
Dremel with a cutting disc to cut the heads in half the simply punch reminder into sill


Sounds like a consensus, that's what I'll do then. Thanks all.

________________________________________

Cherry Rallye SOLD

Posted 5th Jan 2013 at 09:12
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #13
Hole saw a one inch hole in the sill and use compressed air to blow the rivit debris out of the hole. Paint/treat the edges if the hole you made and slap in a grommet. Job done.

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Posted 5th Jan 2013 at 09:45
rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

Posts: 26,796

Status: Offline

Post #14
i usually attach the car to a jig outside in the road and turn it upside down, but drill multiple holes in the sill first, and wiggle the car around a few times and the rivets drop out usually

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306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips
306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges
gti6 inlet manifold badges | 306 rear boot badges (p2/p3)
winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club]
Posted 5th Jan 2013 at 10:20
dangti6

aka JKshooter

Location: Taunton, Somerset

Registered: 15 Jun 2006

Posts: 10,305

Status: Offline

Post #15
Do you engrave numbers on to the rivets before hand and call the numbers as they drop out to passing pensioners?

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