displaying posts 126 to 150 of 267

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Author Subject: Track Car Project Gti-6
Disco_Stu

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Location: County Durham

Registered: 09 Aug 2008

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Post #126
rikky wrote:
personally i'd have ran a stainless flexible hose right through the plating next to the MC [black bit]

oh wait i did Whistle

looking tidy!


Sounds very nice, if only I had the money!

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Posted 29th Mar 2010 at 21:41
cayuse

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Location: reading

Registered: 28 Feb 2010

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Post #127
very nice dude. I was thinknig though, wouldn't you be a bit upset if it took some damaged on track? After all you have done allot of work and i bet it be gutting to see it go to waste. Me personally would track a car thats had less money put into it.
Posted 29th Mar 2010 at 21:53
tez_306

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Location: Australia

Registered: 16 Sep 2009

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Post #128
Seriously liking how this project is coming along. Very good attention to detail. Well done!
Posted 4th Apr 2010 at 05:09
Disco_Stu

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Post #129
cayuse wrote:
very nice dude. I was thinknig though, wouldn't you be a bit upset if it took some damaged on track? After all you have done allot of work and i bet it be gutting to see it go to waste. Me personally would track a car thats had less money put into it.


I know what you mean it is a labour of love and I would be "upset" if it was crashed (or falls off the trailer on the way to the track), but at least I will have something to show at the end rather than spending it all on alcohol and lap dancers (well there again it might have been cheaper...lol)

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Posted 7th Apr 2010 at 00:18
Disco_Stu

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Post #130
Jobs completed over the Easter break :
- Fit the rear beam to the car (had to adjust the ride height as it looked like a 4x4)
- Fitted some brackets and pipes in the engine bay (once painted of course)
- Assembled the front struts with top mounts and new thrust bearings
- Formed the rear brake lines
- And excessive amounts of alcohol drank!

Currently waiting for the new wheel bearings to be pressed into the hubs.
Ordered my roller bearing P-Bushes from Rich-W. Once they are here we can complete the front suspension and have the car back down on its wheels (it’s been a while).









Stuart

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Peugeot 306 Gti-6 Track car (soon to be supercharged)
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Posted 7th Apr 2010 at 00:23
jmh306

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Location: Eastbourne

Registered: 03 Aug 2009

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Post #131
respray the slam panel it needs doing Smile

looks realy nice m8 cant wait for more info.

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Posted 9th Apr 2010 at 02:59
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

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Post #132
You are doing a bang up job of advertising my beam mounts, keep this up and I'll have to send you a comission cheque Whistle LOL

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R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
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Posted 9th Apr 2010 at 07:17
scoobyai

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Location: shildon

Registered: 08 Feb 2010

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Post #133
looking good when do u plan on starting with the engine
Posted 13th Apr 2010 at 20:07
Disco_Stu

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Post #134
scoobyai wrote:
looking good when do u plan on starting with the engine


I have just started removing some bits off the engine tonight, going to get a proper look at the weekend. Still not sure what I am going to replace as yet.

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Peugeot 306 Gti-6 Track car (soon to be supercharged)
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Posted 16th Apr 2010 at 01:21
Disco_Stu

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Post #135
While we are waiting for some suspension bits we have started to strip some external parts off the engine. It looks awfully confusing all those wires and pipes but I am sure it will make sense at the end (if not wait for my post ‘looking for a new engine’ - lol).

Before Starting work:


Wires Removed:


All main external parts removed:


Now I need to make a list of what we are going to do.

Stuart

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Peugeot 306 Gti-6 Track car (soon to be supercharged)
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Posted 18th Apr 2010 at 21:09
scoobyai

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Post #136
what coulor u going to paint the engine since every thing else has been painted lol Cool
Posted 22nd Apr 2010 at 17:06
Disco_Stu

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Post #137
scoobyai wrote:
what coulor u going to paint the engine since every thing else has been painted lol Cool


I am sure we will give the engine a few coats of paint, but you'll have to wait and see what colours we end up using.

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Peugeot 306 Gti-6 Track car (soon to be supercharged)
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Posted 23rd Apr 2010 at 03:34
Disco_Stu

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Post #138
Received a set of wishbone bearings from Rich_w yesterday and they look very nice Cool


Just fitted them to the wishbones with the new ball joints, hopefully fit them to the car this weekend (weather permitting)


At the weekend we also tried a bit of ‘soda blasting’ on some aluminium parts (just like normal shot blasting but with baking soda). It’s a little less abrasive and it is easy to clean off, which will be good for some of the engine parts such as the inlet manifold.

This is the lower mount from the engine and the end result was not too bad…
Before:


After:




Just need some paint now.

Regards,
Stuart

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Posted 7th May 2010 at 01:53
scoobyai

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Post #139
Looks good, any more updates?
Posted 23rd May 2010 at 22:02
Disco_Stu

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Post #140
Sorry for the quiet period it has been a combination of waiting for parts and being away at various places for the past few weekends.

Before we start to work on the engine in full earnest we are finishing other ‘smaller’ jobs around the car.
So now that I’ve got all the calliper repair kits we finished assembling the front and rear brake callipers. Did not take too long to put back together, although that hand brake assembly is a bit fiddly !!!






Need to get the system bled in the next few days, then fingers crossed it will all work 1st time.

Stuart

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Peugeot 306 Gti-6 Track car (soon to be supercharged)
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Posted 23rd May 2010 at 22:22
Disco_Stu

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Post #141
I’m Back!
Sorry for the long delay in my posts, I have been buying a car trailer so my budget was blown for a few months + I have been working on a website (enough of the excuses)

I have done some work since the last update.
1. Fitted the front suspension
2. The brake calipers have been fitted to the car (and there are no leaks)
3. Stripped down the engine block (have a question about the shell’s later on)
4. Painted the block with some black paint
5. Cleaned up the oil sump

Now for some pictures…















Now for my question regarding the crankshaft shell’s. When I removed then I notice they have coloured marks on the side, one is black the other is red.
From what I understand the Black signifies a non standard size – ie repaired crank. Does anyone know if this is correct? And what size they are /or where I can purchase these shells from?

I am going to pop through to Peugeot tomorrow to see if they have any ideas (they were pretty helpful last time).

Stuart

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Posted 9th Jul 2010 at 01:06
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

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Post #142
they're specific to Peugeot sizing, if you have a look at servicebox it shows you the size of the bearing with the corresponding paint mark.

what they did was use a common size top shell (black) and varied the lower shell to adjust the bearing clearances (red)

my engine was green.

if there is no wear or damage to your crank then you could buy the same bearings again, checking the running clearance with plastigauge as you assemble them, if any are out of tolerance you'd need to see how much and check whether another bearing would close up the running clearance.

aftermarket bearings will only come in one size.

just a note on the rear calipers, I think you may have the pad carriers on the wrong sides, you'll notice one edge where the pads go in is wider than the other.

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need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 9th Jul 2010 at 01:19
Disco_Stu

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Post #143
welshpug! wrote:
they're specific to Peugeot sizing, if you have a look at servicebox it shows you the size of the bearing with the corresponding paint mark.

what they did was use a common size top shell (black) and varied the lower shell to adjust the bearing clearances (red)

my engine was green.

if there is no wear or damage to your crank then you could buy the same bearings again, checking the running clearance with plastigauge as you assemble them, if any are out of tolerance you'd need to see how much and check whether another bearing would close up the running clearance.

aftermarket bearings will only come in one size.

just a note on the rear calipers, I think you may have the pad carriers on the wrong sides, you'll notice one edge where the pads go in is wider than the other.


Thanks for the info. I will look at those rear pad carriers at the weekend.

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Peugeot 306 Gti-6 Track car (soon to be supercharged)
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Posted 9th Jul 2010 at 01:28
eddy_gti6

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Location: Durham

Registered: 20 Oct 2008

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Post #144
just been throught the whole thread and what a read mate. alot of work gone in to this and a lot of money by the looks of it. keep up the good work and look forwad to more updates Thumbs up

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Posted 9th Jul 2010 at 18:19
lewisdmz

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Location: plymouth

Registered: 25 Jul 2009

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Post #145
Just read it through from the start, nice project really tidy. Just one thing though, I wonder how much all that paint you've added weights?
Posted 9th Jul 2010 at 22:18
scoty18

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Post #146
Building a car and making a website at the same time! Talented guy! Multi skilled LAD LOL

Paintwork looks the beez kneez. The green sets it off. Epic win!

Keep up the good work! Cool

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  • Posted 9th Jul 2010 at 22:19
    mike rallye

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    Post #147
    good progress there, i painted my calipers green,and think they look quite nice
    Posted 10th Jul 2010 at 01:53
    Disco_Stu

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    Post #148
    Thanks for the replies Smile
    Yes all that paint must weigh the same as the stuff I’ve removed lol

    Just been to Peugeot today and found that the cost of new shells is a fortune (around £200) and they are not sure they are the correct ones as there are 2 maroon coloured shells! I think I will try and find a local engine builder to get some advice on what else I can do.

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    Peugeot 306 Gti-6 Track car (soon to be supercharged)
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    Posted 10th Jul 2010 at 02:05
    welshpug!

    Capt Pedantic

    Location: Bigend, Wales.

    Registered: 27 Mar 2007

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    Post #149
    I used J4R big ends Stu, as advised by Sandy Brown, he's used them in race engines without any isses.

    Should have mentioned that earlier sorry!

    They are £25 a set for the big ends, also the J4R mains are half the price of the RS ones at around £5 each, they're the same as the S16 engines.

    probably looking at about £115 in total.


    maroon coloured marks would mean the following shells;


    0113 L1, CN INF EP 1,877mm MR - MAROON SMOOTH, £12 each !

    which if you didn't need oversize you could replace with;


    0113 H5, CN INF EP 1,877mm RG - RED - INJECTION XU10J4R SMOOTH, £4.22 Big grin

    ________________________________________

    need a part number? get on here - http://public.servicebox.peugeot.com

    Bring on the Trumpets.

    Posted 10th Jul 2010 at 02:16
    Disco_Stu

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    Post #150
    Thanks for the information Welshpug you are going to save me a fortune!

    Just a small update… finished painting the sump (there’s another 5kg added) and cleaned the pistons.











    Stuart

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    Peugeot 306 Gti-6 Track car (soon to be supercharged)
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    Posted 11th Jul 2010 at 21:48

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