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Author Subject: 306 GTi-6 > 205 GTi-5 Project
captaink

Senior User

Location: Exeter

Registered: 18 Jul 2008

Posts: 579

Status: Offline

Post #26
Nice going on the 205 GTi6 build. I have one too and they are great fun to drive. Smile

________________________________________

When I got home last night, my G/F demanded that I take her somewhere expensive - so, I took her to a petrol station.

1993 L reg 205 with GTi6 engine and GTi6 brakes
1995 M reg FTO GPX manual
Posted 26th Jun 2009 at 17:07
306andy

Senior User

Location: Derby

Registered: 01 Dec 2007

Posts: 631

Status: Offline

Post #27
Cheers Captaink Smile

Paul, i'll get it back on no matter what. Even if it means dropping the pedal box off to do so. If that still won't go, i'll shimmy the engine about until its on there! I'm using the 23mm version though so we'll see.

The ECU of which you speak will be a Ph3 one, no good to me i'm afraid. Sorry

________________________________________

TEAM 205 GTi-5
TEAM Phase 1 GTi-6

xbox Live tag: SilverGTi6
Posted 26th Jun 2009 at 22:48
birk

Seasoned Pro

Location: Doncaster

Registered: 24 Oct 2005

Posts: 7,032

Status: Offline

Post #28
306andy wrote:
Cheers Captaink Smile

The ECU of which you speak will be a Ph3 one, no good to me i'm afraid. Sorry


They are all the same iirc. ?

________________________________________

Dimma + Gt35 turbo = Ninja
Solid rear beam mounts £130
07889376885
Dan
Posted 26th Jun 2009 at 22:56
spiky

Seasoned Pro

Location: Cardiff

Registered: 13 Oct 2006

Posts: 2,310

Status: Offline

Post #29
has a lower rev limit, but will still work ok

________________________________________

Do you need a 205 > 306 gti6 plug and go engine loom? PM ME

TORQUES for all your braided fuel line needs

MY YouTube Videos'

SUPERCHARGED 205 GTI6.... are you Fooking nuts!.... ummmm YIP Smile

268+BHP and 860kg = FUN
Posted 26th Jun 2009 at 23:32
306andy

Senior User

Location: Derby

Registered: 01 Dec 2007

Posts: 631

Status: Offline

Post #30
I've not updated this for a while, namely because i've been too busy sorting a house out Smile

Rich, i'm sending you the ECU asap. I've not forgotten

Spiky, i've removed the 205 Loom and i'm gonna get them off to you asap.

Sorry for the delay you two

Anyways: Update time!

Firstly, i recently acquired some worse-for-wear Lasers from a lad in Oxford. They are in dire need of a refurb, so this is just a colour check really...



Its Matt Black, and IMPO it will suit the car (once finished completely) no end

Dashboard Out




Wiring Loom removed




Accelerator Cable removed



23mm Master Cylinder fitted (no engine removal needed Razz)




306 Accel. Cable fitted (its a bit long...maybe)



Aux. Belt Fitted




Thats about as far as i've got today

________________________________________

TEAM 205 GTi-5
TEAM Phase 1 GTi-6

xbox Live tag: SilverGTi6
Posted 11th Jul 2009 at 04:33
spiky

Seasoned Pro

Location: Cardiff

Registered: 13 Oct 2006

Posts: 2,310

Status: Offline

Post #31
the pipe on the oil cooler, does it come back on it's self?

if so you dont need it, it;s just a in and out Big grin

no probs about the loom

________________________________________

Do you need a 205 > 306 gti6 plug and go engine loom? PM ME

TORQUES for all your braided fuel line needs

MY YouTube Videos'

SUPERCHARGED 205 GTI6.... are you Fooking nuts!.... ummmm YIP Smile

268+BHP and 860kg = FUN
Posted 11th Jul 2009 at 04:37
306andy

Senior User

Location: Derby

Registered: 01 Dec 2007

Posts: 631

Status: Offline

Post #32
spiky wrote:
the pipe on the oil cooler, does it come back on it's self?

if so you dont need it, it;s just a in and out Big grin

no probs about the loom


LOL No fella, i've just stuck it on there to stop it flapping about/getting in the way

________________________________________

TEAM 205 GTi-5
TEAM Phase 1 GTi-6

xbox Live tag: SilverGTi6
Posted 11th Jul 2009 at 04:39
paul_13

Senior User

Location: Reading

Registered: 10 Dec 2008

Posts: 693

Status: Offline

Post #33
Lucky barsteward with the MC good to see some progress.

GSF sell a acc. cable kit for

________________________________________

205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit. Smile

Private work, not a prob Smile
Posted 11th Jul 2009 at 05:49
306andy

Senior User

Location: Derby

Registered: 01 Dec 2007

Posts: 631

Status: Offline

Post #34
Got a spare hour to myself today, the parents took the sprog to the village well-dressing festival...came back with a bloody fish! Kids!

Anyway,

Clutch cable fitted


Inlet manifold fitted (test for accel. cable)

Accel. pedal now moves the throttle position through 110 Degrees Smile


Injector Bank & Injectors fitted (test for fuel filter feed pipe length)




________________________________________

TEAM 205 GTi-5
TEAM Phase 1 GTi-6

xbox Live tag: SilverGTi6
Posted 12th Jul 2009 at 01:01
marksorrento205

Seasoned Pro

Location: Airborne in the lanes

Registered: 26 Aug 2008

Posts: 2,223

Status: Offline

Post #35
Looking good fella. I placed my 6 engine in my 205 for the first time yesterday. Its a good feeling!! LOL

________________________________________

How to do a clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & =
Posted 12th Jul 2009 at 15:37
spiky

Seasoned Pro

Location: Cardiff

Registered: 13 Oct 2006

Posts: 2,310

Status: Offline

Post #36
you going to be running PAS on the 205 then?

________________________________________

Do you need a 205 > 306 gti6 plug and go engine loom? PM ME

TORQUES for all your braided fuel line needs

MY YouTube Videos'

SUPERCHARGED 205 GTI6.... are you Fooking nuts!.... ummmm YIP Smile

268+BHP and 860kg = FUN
Posted 12th Jul 2009 at 15:38
306andy

Senior User

Location: Derby

Registered: 01 Dec 2007

Posts: 631

Status: Offline

Post #37
Not at all Spiky, the PAS Pump can stay but it'll lead to nowhere as i'll just return the feed back into the Pump. Yes, I could find a smaller belt but i'm a lazy lazy man

________________________________________

TEAM 205 GTi-5
TEAM Phase 1 GTi-6

xbox Live tag: SilverGTi6
Posted 12th Jul 2009 at 21:08
spiky

Seasoned Pro

Location: Cardiff

Registered: 13 Oct 2006

Posts: 2,310

Status: Offline

Post #38
Hyper think of the weight LOL

________________________________________

Do you need a 205 > 306 gti6 plug and go engine loom? PM ME

TORQUES for all your braided fuel line needs

MY YouTube Videos'

SUPERCHARGED 205 GTI6.... are you Fooking nuts!.... ummmm YIP Smile

268+BHP and 860kg = FUN
Posted 12th Jul 2009 at 23:05
306andy

Senior User

Location: Derby

Registered: 01 Dec 2007

Posts: 631

Status: Offline

Post #39
Laugh my ass off Err, I weigh enough for it not to really count

________________________________________

TEAM 205 GTi-5
TEAM Phase 1 GTi-6

xbox Live tag: SilverGTi6
Posted 13th Jul 2009 at 01:41
paul_13

Senior User

Location: Reading

Registered: 10 Dec 2008

Posts: 693

Status: Offline

Post #40
I've managed to find a belt from the local motorists discount centre that fits perfectly.

6pk700 off of memory is the code, unfortunately don't know the halfords equivalent.

Thats for nonPS and nonAC if you ever end up taking them off.

________________________________________

205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit. Smile

Private work, not a prob Smile
Posted 13th Jul 2009 at 04:11
spiky

Seasoned Pro

Location: Cardiff

Registered: 13 Oct 2006

Posts: 2,310

Status: Offline

Post #41
mines a 700 too, using a cam belt tensioner to tension it the 6 means the grooves Big grin

________________________________________

Do you need a 205 > 306 gti6 plug and go engine loom? PM ME

TORQUES for all your braided fuel line needs

MY YouTube Videos'

SUPERCHARGED 205 GTI6.... are you Fooking nuts!.... ummmm YIP Smile

268+BHP and 860kg = FUN
Posted 13th Jul 2009 at 04:19
captaink

Senior User

Location: Exeter

Registered: 18 Jul 2008

Posts: 579

Status: Offline

Post #42
306andy wrote:
Not at all Spiky, the PAS Pump can stay but it'll lead to nowhere as i'll just return the feed back into the Pump. Yes, I could find a smaller belt but i'm a lazy lazy man

Don't you just use the belt of a nonPAS MI16 engine ? I'm sure thats whats on mine. Crazy

________________________________________

When I got home last night, my G/F demanded that I take her somewhere expensive - so, I took her to a petrol station.

1993 L reg 205 with GTi6 engine and GTi6 brakes
1995 M reg FTO GPX manual
Posted 15th Jul 2009 at 18:04
paul_13

Senior User

Location: Reading

Registered: 10 Dec 2008

Posts: 693

Status: Offline

Post #43
That fits aswell ^, any update on this Hurley? Big grin

How did you get the exhaust to clear the bulkhead?

________________________________________

205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit. Smile

Private work, not a prob Smile
Posted 19th Jul 2009 at 04:47
306andy

Senior User

Location: Derby

Registered: 01 Dec 2007

Posts: 631

Status: Offline

Post #44
I'm not Hurley! :O Thats my mate Dave, the chap who has the 3000cc 24v VVT 306.

Exhaust cleared via some slighty choppy-choppy to the bulkhead, and an extention of the lower fork thus meaning the angle of said engine is further down.

I've not actually done anything with it recently. Tomorrow will be the day of updates (or not if nothing goes to plan)

________________________________________

TEAM 205 GTi-5
TEAM Phase 1 GTi-6

xbox Live tag: SilverGTi6
Posted 19th Jul 2009 at 13:50
paul_13

Senior User

Location: Reading

Registered: 10 Dec 2008

Posts: 693

Status: Offline

Post #45
Sorry geezer LOL

Are you chopping up the 205 downpipe and welding a nut on for the lambda sensor

________________________________________

205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit. Smile

Private work, not a prob Smile
Posted 19th Jul 2009 at 15:42
306andy

Senior User

Location: Derby

Registered: 01 Dec 2007

Posts: 631

Status: Offline

Post #46
Nope, i'll be using the 306 Decat pipe and adapting it accordingly

________________________________________

TEAM 205 GTi-5
TEAM Phase 1 GTi-6

xbox Live tag: SilverGTi6
Posted 19th Jul 2009 at 22:47
tangy7

Regular

Location: Rhondda

Registered: 20 Jan 2008

Posts: 149

Status: Offline

Post #47
oops wrong place!
Posted 20th Jul 2009 at 06:16
306andy

Senior User

Location: Derby

Registered: 01 Dec 2007

Posts: 631

Status: Offline

Post #48
tangy7 wrote:
oops wrong place!


Eh?

Anyways....

I would update this thread with a plethora of pictures, but i'm not going to as its hardly worth the effort.

My mate Mark managed to shear off a strut nut meaning I now need a new Top mount.

The Drumsticks aren't playing ball either - For reasons unknown they just won't go back in!

if anyone can advise further, i'll be very happy to listen Smile

________________________________________

TEAM 205 GTi-5
TEAM Phase 1 GTi-6

xbox Live tag: SilverGTi6
Posted 20th Jul 2009 at 22:54
paul_13

Senior User

Location: Reading

Registered: 10 Dec 2008

Posts: 693

Status: Offline

Post #49
Top mounts are a bugger, 2 of my bolts snapped a while back, drove round like it aswell Ninja

Drumsticks?
Bit between the inner arch and bumper?

We need pics Big grin Words mean nothing LOL

________________________________________

205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit. Smile

Private work, not a prob Smile
Posted 26th Jul 2009 at 05:04
306andy

Senior User

Location: Derby

Registered: 01 Dec 2007

Posts: 631

Status: Offline

Post #50
Drumsticks = Driveshafts, as in; not much thicker than my drumsticks

________________________________________

TEAM 205 GTi-5
TEAM Phase 1 GTi-6

xbox Live tag: SilverGTi6
Posted 26th Jul 2009 at 05:06

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