displaying posts 51 to 75 of 98

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Author Subject: Rallye Refurb
beez_neez_gt

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Location: @ de limit of adhesion !

Registered: 14 Oct 2008

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Post #51
That sounds a good price, did you get any discount on that ?
When i get round to affording that job il give
them a call etc.

________________________________________

Pug fee`ver,

Pick a Bogey, buy a Pug.

Black 306 GTI 6 Standard, was 60k mileage, bargain!!

Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & =
Posted 6th May 2009 at 23:58
mattknowles

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Location: Where the beer flows like wine

Registered: 15 May 2008

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Post #52
Fantastic work, looks sweet!

Hopefully one day my rallye will look like this inside and out!
Posted 7th May 2009 at 16:44
dr

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Location: Inside you are face

Registered: 24 Sep 2004

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Post #53
I doff my cap to you mate, exceptional job so far Cool

________________________________________

Dan
Posted 7th May 2009 at 17:26
craigoodwood

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Location: TELFORD shropshire

Registered: 11 Mar 2009

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Post #54
inspirational Clapping Clapping Thumbs up King
Posted 7th May 2009 at 17:40
revsey

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Location: St. Helens / Colwyn Bay

Registered: 03 Sep 2007

Posts: 160

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Post #55
Thanks for the comments guys Thumbs up
There wasn't any discount on the front seats - this is what he quoted for replacing all the alcantara, sorting out the foam bits and the leather where it was slightly worn.
Posted 8th May 2009 at 13:15
beez_neez_gt

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Location: @ de limit of adhesion !

Registered: 14 Oct 2008

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Post #56
Cool, top job sir Thumbs up

________________________________________

Pug fee`ver,

Pick a Bogey, buy a Pug.

Black 306 GTI 6 Standard, was 60k mileage, bargain!!

Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & =
Posted 8th May 2009 at 17:55
revsey

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Location: St. Helens / Colwyn Bay

Registered: 03 Sep 2007

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Post #57
Little update - between showers I've managed to get a few more parts installed into the engine bay. Took me a few attempts after forgetting to install the long brake lines that go to the rear of the car:


Got my aux. pulleys and brackets back from my mate. Since Rich's puleys are meant for the GTI6 I managed to press out the old spindles from the mounting plates and designed my own so I could take advantage of these using 2 of the smaller variety.



Managed to get the back end of the car painted too and re-installed the fuel tank. Since the cradle was a mess I got the rotary sander out and gave it all a good clean, Kurust and a good dousing of hammerite:


With all the showers last week I descided to strip the engine down to see how it was fairing up - not that well unfortunately. Just caught the head gasket in time. One of the metal plates had cracked between pistons 1 and 2, pretty much all the exaust valves have been passing to some degree and the inlet valves only have about 1mm of seating surface Shock
Head off;


Block:


Muccy pistons:


Sump removed


One passing exhaust valve:


After a good cleaning and painting the block looks much better now:
Posted 17th May 2009 at 13:22
mechanical_repairs

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Location: leicester

Registered: 10 Jan 2005

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Post #58
Any updates on this one fella?

Carl

________________________________________

C.G.Cars of Leicester, Peugeot/Citroen/Renault specialist Tel: 01162 624498/07799 405184 WWW.CGCARSLEICESTER.CO.UK
36 narborough road south, Leicester LE3 2fn

MOT station now open, tests £35 with a free retest.
Recovery available with a recovery unit, for those not so local jobs

Also offer the loan of a free courtesy car 306 dturbo
Posted 9th Jun 2009 at 13:25
revsey

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Location: St. Helens / Colwyn Bay

Registered: 03 Sep 2007

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Post #59
Its been a while since I've posted an update and was also on a nice relaxing holiday in Cyprus Big grin

Got the pulleys mounted to see if they fit OK. Had to do a little filing on the back side to get the weld flush but they fit fine now.


Got the head back after a skim and fitted all the valves back in. Nearly forgot that the bottom spring retainer has to be installed before putting the valve stem seal on!! It tool me about 2 hours to get the valves seated
All back together:


And re-attached to the block with a pug gasket:



Got a few components added and got the engine outside ready to made up with the gearbox. Got Rich's lightened flywheel too to compliment the pulley


And also sourced a brand new exhaust manifold last year so thats gone on too:


Got a new clutch fitted (so much easire using an aligning tool) got the box on and finally got them into the engine bay where they belong
Posted 10th Jun 2009 at 01:10
revsey

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Post #60
Got round to changing the heater matrix sooooo glad that there is a FAQ on how to change this otherwise I'd have broken quite a few parts.
Half way there:


Also had a go at spraying the wheels. Decided to do a black centre and leave the rim silver - should look OK on a black car and with gold calipers behind....
Posted 10th Jun 2009 at 01:16
mechanical_repairs

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Location: leicester

Registered: 10 Jan 2005

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Post #61
WOW that sure has come along way, what have you used to paint the bits silver, seems a real good paint?

Carl

________________________________________

C.G.Cars of Leicester, Peugeot/Citroen/Renault specialist Tel: 01162 624498/07799 405184 WWW.CGCARSLEICESTER.CO.UK
36 narborough road south, Leicester LE3 2fn

MOT station now open, tests £35 with a free retest.
Recovery available with a recovery unit, for those not so local jobs

Also offer the loan of a free courtesy car 306 dturbo
Posted 10th Jun 2009 at 01:18
revsey

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Post #62
I used a silver caliper paint on the sump and all the other bits I used Halfords high temp silver spray. Started on the suspension this afternoon. Got some braided hoses only to find that the ends need modifying so they can attach to the solid lines Shock Angry
Posted 10th Jun 2009 at 01:23
willygti

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Location: Exeter

Registered: 08 Oct 2007

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Post #63
LOL at carl jizzing in his pants LOL

Top effort going on here. Hats off.

Oh question. How easy/hard is it to detach the rear brake lines from the rear beam/hubs? As i'm going to have to remove my beam in the very near future and the only real obstacle i can think of is these line Hmm

________________________________________

Team Ducati 748
2003 Subaru Impreza STi
Posted 10th Jun 2009 at 01:36
hudson603

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Location: Burgess Hill

Registered: 29 May 2005

Posts: 988

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Post #64
Dam I wish I had the patients, space and skill to do this! Top stuff fella, going to be an absolute minter! Thumbs up
Posted 10th Jun 2009 at 01:34
revsey

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Post #65
willygti wrote:
LOL at carl jizzing in his pants LOL

Top effort going on here. Hats off.

Oh question. How easy/hard is it to detach the rear brake lines from the rear beam/hubs? As i'm going to have to remove my beam in the very near future and the only real obstacle i can think of is these line Hmm


From memory the only brake lines I needed to undo were where the 2 long lines from the front of the car where they join the rear section. I sprayed them with release oil and left them for a few minutes and they came apart OK. The rest just need to be removed from the retaining clips.

I needed to support the beam under the disks and the central tube whilst undoing the mounting bolts. Take it nice and steady and you shouldn't damage the baffle plates at the back of the disks (as mine did when a brick moved and they hit the floor). Angry
Posted 10th Jun 2009 at 02:48
106lad

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Location: Northern Ireland

Registered: 12 Feb 2007

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Post #66
id love to do this to mine.

But i really want a Rallye now

________________________________________

Bianca White Ph2 306 GTi-6 Sold
Phoenix Yellow E46 ///M3
E36 M3 Imola Individual GT2
Team: 321bhp


07/11/08 - Pete Sims, gone but not forgotten, RIP
Posted 18th Jun 2009 at 04:25
n.g.k

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Location: Peoples Republic Of Cork

Registered: 03 Feb 2008

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Post #67
How the f*ck did i miss this thread.Roll eyes

Fantastic job. Well wearThumbs up

________________________________________

Inside you are face!

Tune Of The Month
Posted 18th Jun 2009 at 05:22
mattknowles

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Location: Where the beer flows like wine

Registered: 15 May 2008

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Post #68
n.g.k wrote:
How the f*ck did i miss this thread.Roll eyes

Fantastic job. Well wearThumbs up


Quality work isnt it?

Cant wait to see this finished article. It'll be on par with s7xth
Posted 18th Jun 2009 at 15:59
wvrs

formerly w14rrn

Location: West Midlands

Registered: 05 Sep 2007

Posts: 605

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Post #69
Looks something special mate. Excellent work

________________________________________

Need your car detailing? PM me for more info http://www.divine-detail.com

P Reg Phase 2 Silver GTI 6 sold
S Reg Phase 3 Bianca GTI6 sold


Posted 18th Jun 2009 at 17:02
revsey

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Location: St. Helens / Colwyn Bay

Registered: 03 Sep 2007

Posts: 160

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Post #70
Thanks for the nice comments guys well appreciated. I'll get round to posting some progress photos tonight - its been a busy few weeks getting bits back on Crazy
Posted 24th Jun 2009 at 17:35
revsey

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Registered: 03 Sep 2007

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Post #71
Its been a while since I've posted about progress but here ges...

Managed to get the new heater matrix sorted and back into position. It wasn't without hick-up though - thought all was in until my mate noticed that an o-ring had come off Shock so I had to remove the heater box again to get the swine on!!

After that I concentrated on getting the rear beam sorted. Its been sat in the back yard for a few weeks so decided to tackle it. The mounts had pretty much had it after 100K miles. The rubber was cracked in numerous places so they had to be replaced with something better - Miles to the rescue Thumbs up
Knackered rear mount


General condition of the rear beam although bearings turned out to be OK with no indexing



Decided on Fiat yellow and good old Pug cherry red for the colours and got going with the rattle cans. Since its been nice I managed to get it mounted with the solid rear mounts, this is what the rear looks like now:



A view of the front mount - nice and new!!


Next was the rear brake compensator thingy. Never seen a real benefit of this since my GTI never had one. One bit nice and rusted in position:


Also the spring bit that attaches to it:


After a good seeing to with a wire brush, release oil and some spray it looks a lot healthier and also works with a red spring too:



Bit more work done on the front. I've managed to get the front suspension sorted:


And a few more bits added to the engine:
Posted 25th Jun 2009 at 05:15
revsey

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Location: St. Helens / Colwyn Bay

Registered: 03 Sep 2007

Posts: 160

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Post #72
A little bit more......
Got the oil cooler mounted after my original one rusted away. I had to mount the block side (thermostatically controlled to 85
Posted 25th Jun 2009 at 05:23
revsey

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Post #73
willygti wrote:
LOL at carl jizzing in his pants LOL

Top effort going on here. Hats off.

Oh question. How easy/hard is it to detach the rear brake lines from the rear beam/hubs? As i'm going to have to remove my beam in the very near future and the only real obstacle i can think of is these line Hmm


I'll pop over to Carl and ask him to polish my engine bay!!

Got one black, one white - who's going to do a Cherry?????..............
Posted 25th Jun 2009 at 05:26
c4lks

Junior User

Location: chester

Registered: 13 May 2005

Posts: 90

Status: Offline

Post #74
Need to do the forward beam mounts on mine.
Been really nervous about cracking on at it myself, seeing everything nice and clean make me think to push on, a sterling effort this, going to be mint, you should be proud Thumbs up

________________________________________

1 ex sigma phase1 gti6 hottie.

1 Moonstone XS wannabe scumbag.
Posted 26th Jun 2009 at 01:03
mechanical_repairs

Seasoned Pro

Location: leicester

Registered: 10 Jan 2005

Posts: 12,122

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Post #75
I love seeing them done like this, its great when i see someone else do it?

Great work, look a piece of art.

Carl

________________________________________

C.G.Cars of Leicester, Peugeot/Citroen/Renault specialist Tel: 01162 624498/07799 405184 WWW.CGCARSLEICESTER.CO.UK
36 narborough road south, Leicester LE3 2fn

MOT station now open, tests £35 with a free retest.
Recovery available with a recovery unit, for those not so local jobs

Also offer the loan of a free courtesy car 306 dturbo
Posted 26th Jun 2009 at 02:19

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