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Author Subject: Engine overhaul!
720puggti

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Post #76
ah i see - i thought you meant the brand. plugs don't cost me a lot anyway, so i'm gonna bung in something that'll help the bang Big grin

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Deepak Gohil


Posted 25th Jun 2009 at 00:41
chris with a pug

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Post #77
is that a new oil pump?
Posted 25th Jun 2009 at 00:49
720puggti

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Post #78
^^^ nah it's not a new pump. i tested it while it was out and itwas working really well. besides, a new one costs a lot!

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Deepak Gohil


Posted 25th Jun 2009 at 00:53
chris with a pug

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Post #79
it looks bloody clean, mine has a brown tinge to it
Posted 25th Jun 2009 at 02:23
cushy

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Location: Harlow

Registered: 20 Feb 2009

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Post #80
This has been a great read mate. Really good for me to see as i am putting a new engine in my car starting on friday. Not going to quite your extreme, but this all fasinates me. Keep it all up mate really looking forward to the pic of it all back in and running

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Blaze GTI-6
Posted 25th Jun 2009 at 02:33
720puggti

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Post #81
chris with a pug wrote:
it looks bloody clean, mine has a brown tinge to it


i think mine was quite brown too when it came out as well. but i used a mildly acidic cleaner that just melted the stains away...

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Deepak Gohil


Posted 25th Jun 2009 at 02:47
720puggti

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Post #82
cushy wrote:
This has been a great read mate. Really good for me to see as i am putting a new engine in my car starting on friday. Not going to quite your extreme, but this all fasinates me. Keep it all up mate really looking forward to the pic of it all back in and running


cheers mate, i should have a video up to of my first attempt at starting it - hopefully it'll all go well. good luck with your project, hopefully it'll all go smoothly for you.

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Deepak Gohil


Posted 25th Jun 2009 at 03:42
jose

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Registered: 05 Oct 2008

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Post #83
I live opposite Ealing Hospital, nows theres 2 nile 6's within spitting distance haha

720puggti wrote:
rallyestyle wrote:
Looks like a tidy rebuild you got going there buddy Thumbs up

Where abouts in London are you based if you dont mind me asking?


cheers dude. don't mind you asking. i'm in west london - southall. between ealing and hounslow and 15 minute drive from heathrow airport Smile

________________________________________

Nile Blue GTi6

Alpine White 205 GTi 1.9 - Project

Air Con Pipes Thread.......

Machine Polishing - Paint Correction - Swirl Removal in West London - PM for details
Posted 25th Jun 2009 at 03:53
720puggti

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Post #84
^^^ i drove past the hospital today... i didn't see your car there. perhaps next time - i'll keep an eye out Wink

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Deepak Gohil


Posted 26th Jun 2009 at 03:31
720puggti

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Post #85
i didn't get masses done today unfortunately. i spent most of my time routing the wiring and trying to remember where are the little bits and bobs go. but i have a few more pictures....

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Deepak Gohil


Posted 26th Jun 2009 at 03:53
720puggti

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Post #86


i replaced all the injector seals. the old ones were good, but there's no point coming this far and leaving them out.

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Deepak Gohil


Posted 26th Jun 2009 at 03:54
720puggti

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Post #87


i fit a new idler pulley - OEM. the old one was quite knackered

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Deepak Gohil


Posted 26th Jun 2009 at 03:54
720puggti

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Post #88


i'm using OEM manifold gaskets too.

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Deepak Gohil


Posted 26th Jun 2009 at 03:56
720puggti

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Post #89


i put as much of the inlet manifold back together as possible. i can't attatch the throttle body until i get the gasket from peugeot.

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Deepak Gohil


Posted 26th Jun 2009 at 03:57
720puggti

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Post #90




i finshed by putting the exhaust manifold back on and tying the unit down.

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Deepak Gohil


Posted 26th Jun 2009 at 03:58
buzzbrightyear

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Post #91
great read , thanks mate

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 27th Jun 2009 at 00:05
720puggti

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Post #92
finally got the inlet manifold on today, meaning the engine is now ready to be out back into the car! will be doing this tomorrow and hopefully i'll be able to start it too!

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Deepak Gohil


Posted 27th Jun 2009 at 02:06
revsey

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Location: St. Helens / Colwyn Bay

Registered: 03 Sep 2007

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Post #93
Excellent work going on hereThumbs up . Its nice to see the differences between the 6 angine and the rallye - suprised how much gubbins were removed on the rallye models. Looks like you were fortunate with the oil cooler as well
Posted 27th Jun 2009 at 04:41
paul_13

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Location: Reading

Registered: 10 Dec 2008

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Post #94
Wow you have a garage in London bit of a rariety Big grin

Good thread though, it's good to see someone strip down and engine and rebuild it.

I had a S16 engine I stripped with the intention of rebuilding, but so many things were f*cked. Like massive corrosion in one of the bores Sad

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205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit. Smile

Private work, not a prob Smile
Posted 27th Jun 2009 at 06:51
720puggti

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Post #95
i gave the bay a bit of a clean before the engine was to go back in, it's not spotless, but a damn sight better than when i got it.



got the engine in place ready to be hoisted back in

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Deepak Gohil


Posted 28th Jun 2009 at 02:14
720puggti

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Post #96
i reaplced the bottom ball joints and drop links in the whole scheme of things, as i broke the old ones... i've been reliably informed that lemforder are a very good brand, i got them from GSF



i'm using titan oil initiallly as i get it on the cheap. just gonna break the eninge in with it - then i'm switching to mobil 10w40.

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Deepak Gohil


Posted 28th Jun 2009 at 02:17
720puggti

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Post #97
well i got the engine in and subframe on - everything went back fairly easily - just lining everything up was the hardest part. it was then ready to be started!

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Deepak Gohil


Posted 28th Jun 2009 at 02:18
720puggti

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Post #98
with baited breath i gave a turn of the key... excuse me for sounding a bit of a twit in the video, but i was so chuffed it was running! i also had no engine or warning lights on! just have to bolt the rest back together and give it a road test! http://www.youtube.com/watch?v=I-hh6InrC6Q can't do clicky's

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Deepak Gohil


Posted 28th Jun 2009 at 02:25
rudolf

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Location: Skelmersdale

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Post #99
Hope you didn't run it for too long with no water.

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S Reg Diablo standardsSpec SORNED
R Reg Nile standard spec written off then repaired
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Posted 28th Jun 2009 at 03:00
greenbelt

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Location: How's Life In London?

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Post #100
Click

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Standard Black 6
Black HBSC6 Smoke
Posted 28th Jun 2009 at 03:18

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