displaying posts 26 to 50 of 140

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Author Subject: bretts rallye makeover [tbs]
brett-black-rallye

Senior User

Location: felixstowe

Registered: 28 Aug 2007

Posts: 573

Status: Offline

Post #26
now its the torsion bar! im not really looking forward to that. i might pay someone else to have the hassel lol
Posted 18th Apr 2009 at 18:39
brett-black-rallye

Senior User

Location: felixstowe

Registered: 28 Aug 2007

Posts: 573

Status: Offline

Post #27
jammamayhew wrote:
Coming on a treat mate


cheers mate, i shouldnt be too long before its finished.
Posted 18th Apr 2009 at 16:24
clen666

Seasoned Pro

Location: Co. Durham

Registered: 12 Feb 2009

Posts: 2,401

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Post #28
brett-black-rallye wrote:

the carpet didnt weigh much at all mate, its worth doing just to deaden the sound.


yeah thats what I was thinking, where did you get it?

You have some nice goodies there, should be sweet when finished

________________________________________

Team 'unintentional rat look'
Posted 19th Apr 2009 at 06:22
brett-black-rallye

Senior User

Location: felixstowe

Registered: 28 Aug 2007

Posts: 573

Status: Offline

Post #29
clen666 wrote:
brett-black-rallye wrote:

the carpet didnt weigh much at all mate, its worth doing just to deaden the sound.


yeah thats what I was thinking, where did you get it?

You have some nice goodies there, should be sweet when finished


ebay, i got 5 meters for 40 quid
Posted 19th Apr 2009 at 17:46
gtisid

Seasoned Pro

Location: chelmsford

Registered: 22 Mar 2003

Posts: 4,992

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Post #30
how much did the tb set up cost?
have you done the bottom end at all,or cams and did engine advantages do a deal with a Dastek ecu.

________________________________________

pugless
Phase 1 GTI 6 1996-1997
Subaru Impreza GB270 2007-2008
rare spiderman comics
same day international courier
Posted 19th Apr 2009 at 17:52
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #31
Don't forget to cut down the tab on the throttle linkage that goes under the little spring clip, or else you may scratch the side of your shiny new bodies or worse bend the spindle if it jams!

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 19th Apr 2009 at 17:52
brett-black-rallye

Senior User

Location: felixstowe

Registered: 28 Aug 2007

Posts: 573

Status: Offline

Post #32
gtisid wrote:
how much did the tb set up cost?
have you done the bottom end at all,or cams and did engine advantages do a deal with a Dastek ecu.


the tb set up cost a grand, this includes

manifold
tbs
linkage
trumpets
fuel rail
megasquirt ecu

pretty much everyfing needed.

im still waiting on the bottom end to be finished. once thats back i can start building the engine up.
Posted 19th Apr 2009 at 18:11
brett-black-rallye

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Location: felixstowe

Registered: 28 Aug 2007

Posts: 573

Status: Offline

Post #33
daveyboy wrote:
Don't forget to cut down the tab on the throttle linkage that goes under the little spring clip, or else you may scratch the side of your shiny new bodies or worse bend the spindle if it jams!


lol, yeah i noticed this after i nearly scratched them.
Posted 19th Apr 2009 at 18:13
gtisid

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Location: chelmsford

Registered: 22 Mar 2003

Posts: 4,992

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Post #34
so are you porting the manifold to the head

1 grand is pretty good, did you get a loom with that lot?

________________________________________

pugless
Phase 1 GTI 6 1996-1997
Subaru Impreza GB270 2007-2008
rare spiderman comics
same day international courier
Posted 19th Apr 2009 at 18:32
007

Regular

Location: Norwich

Registered: 29 Dec 2008

Posts: 196

Status: Offline

Post #35
brett-black-rallye wrote:
gtisid wrote:
how much did the tb set up cost?
have you done the bottom end at all,or cams and did engine advantages do a deal with a Dastek ecu.


the tb set up cost a grand, this includes

manifold
tbs
linkage
trumpets
fuel rail
megasquirt ecu

pretty much everyfing needed.

im still waiting on the bottom end to be finished. once thats back i can start building the engine up.



Whereabouts did you get the TB set up from? Looks awsome! Love

________________________________________

'The lion goes from strength to strength'
Le Mans winners 2009!
Posted 20th Apr 2009 at 00:11
brett-black-rallye

Senior User

Location: felixstowe

Registered: 28 Aug 2007

Posts: 573

Status: Offline

Post #36
gtisid wrote:
so are you porting the manifold to the head

1 grand is pretty good, did you get a loom with that lot?


i want to get the manifold ported to the head, i might get it done when i take the head to coltech to get skimmed.

i will have to make the wiring loom myself, which suits me because i want the engine bay as empty as poss and hide all the wires.
Posted 20th Apr 2009 at 04:57
brett-black-rallye

Senior User

Location: felixstowe

Registered: 28 Aug 2007

Posts: 573

Status: Offline

Post #37
007 wrote:
brett-black-rallye wrote:
gtisid wrote:
how much did the tb set up cost?
have you done the bottom end at all,or cams and did engine advantages do a deal with a Dastek ecu.


the tb set up cost a grand, this includes

manifold
tbs
linkage
trumpets
fuel rail
megasquirt ecu

pretty much everyfing needed.

im still waiting on the bottom end to be finished. once thats back i can start building the engine up.



Whereabouts did you get the TB set up from? Looks awsome! Love



my mate found a company advertising the set up on ebay, mtech i think the company was called.
Posted 20th Apr 2009 at 05:02
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

Status: Offline

Post #38
brett-black-rallye wrote:



EPIC FAIL!

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 20th Apr 2009 at 16:10
jonnyboy17

Seasoned Pro

Location: Wisbech

Registered: 21 Mar 2009

Posts: 1,183

Status: Offline

Post #39
Have To Agree with welshpug! about the sus kit...

i have a Gmax suspension kit on mine.. and within not too long one of the front shocks started squeaking, and now is beginning to leak..

so i got some Koni 60mm Springs Off Sarah on here..

and am getting Bilstein Front and rear shocks off of ebay.. the lot will end up costing approx

________________________________________

Team Dirty Black... Formerly Known as Astor

sharland wrote:
When women don't behave like they do on brazzers.com in real life it disappoints me.


rikky wrote:

the day i own a credit card is the day i saw my helmet off and fire it from a potato cannon
Posted 20th Apr 2009 at 19:16
jonnyboy17

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Location: Wisbech

Registered: 21 Mar 2009

Posts: 1,183

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Post #40
Other than the suspension though mate..

looking good Thumbs up

________________________________________

Team Dirty Black... Formerly Known as Astor

sharland wrote:
When women don't behave like they do on brazzers.com in real life it disappoints me.


rikky wrote:

the day i own a credit card is the day i saw my helmet off and fire it from a potato cannon
Posted 20th Apr 2009 at 19:15
brett-black-rallye

Senior User

Location: felixstowe

Registered: 28 Aug 2007

Posts: 573

Status: Offline

Post #41
well they are bought and on now so we will see how it goes. i payed 190 for them.
Posted 20th Apr 2009 at 22:50
clen666

Seasoned Pro

Location: Co. Durham

Registered: 12 Feb 2009

Posts: 2,401

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Post #42
brett-black-rallye wrote:


ebay, i got 5 meters for 40 quid


What have you managed to cover with the 5m? Have you done the roof?

________________________________________

Team 'unintentional rat look'
Posted 21st Apr 2009 at 01:26
brett-black-rallye

Senior User

Location: felixstowe

Registered: 28 Aug 2007

Posts: 573

Status: Offline

Post #43
clen666 wrote:
brett-black-rallye wrote:


ebay, i got 5 meters for 40 quid


What have you managed to cover with the 5m? Have you done the roof?


na, i left the roof alone. i covered the whole of the tunnel, the rear floor and both rear quarters.
Posted 25th Apr 2009 at 17:40
brett-black-rallye

Senior User

Location: felixstowe

Registered: 28 Aug 2007

Posts: 573

Status: Offline

Post #44
just been down coltec to drop my head off to be de coked and skimmed and to see how my bottom end is getting on. it was all finished Smile but then he told me i wouldnt be smiling when i see the bill.

heres the job sheet:

strip block and inspect parts
balance crank
balance pistons and rods
fit arp rod bolts
clean and paint all parts and block
reface block
hone block
assemble engine with new parts
big end bearings
main bearings
thrust washer
oil seal front
oil seal rear
set of piston rings
8 core plugs
sundries

grand total of 863.35 including vat Shock

but on the bright side at least i basicaly now have a 0 milage engine.
Posted 25th Apr 2009 at 16:04
brett-black-rallye

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Location: felixstowe

Registered: 28 Aug 2007

Posts: 573

Status: Offline

Post #45
i stood back the other day and the rear is in desperate need of lowering

Posted 25th Apr 2009 at 18:10
brett-black-rallye

Senior User

Location: felixstowe

Registered: 28 Aug 2007

Posts: 573

Status: Offline

Post #46
i also had a few decals laying around so the thumpstar got tatood in them Smile



im not sure if this is dedecation or just sad lol
Posted 25th Apr 2009 at 18:13
clen666

Seasoned Pro

Location: Co. Durham

Registered: 12 Feb 2009

Posts: 2,401

Status: Offline

Post #47
brett-black-rallye wrote:
just been down coltec to drop my head off to be de coked and skimmed and to see how my bottom end is getting on. it was all finished Smile but then he told me i wouldnt be smiling when i see the bill.

heres the job sheet:

strip block and inspect parts
balance crank
balance pistons and rods
fit arp rod bolts
clean and paint all parts and block
reface block
hone block
assemble engine with new parts
big end bearings
main bearings
thrust washer
oil seal front
oil seal rear
set of piston rings
8 core plugs
sundries

grand total of 863.35 including vat Shock

but on the bright side at least i basicaly now have a 0 milage engine.


Shock your putting some effort in to this Thumbs up

would love to be able to get my engine rebuilt, its hanging on at the moment tho (touch wood)

________________________________________

Team 'unintentional rat look'
Posted 26th Apr 2009 at 00:02
brett-black-rallye

Senior User

Location: felixstowe

Registered: 28 Aug 2007

Posts: 573

Status: Offline

Post #48
i only want to do this once, so im going to do it right the 1st time Smile
Posted 26th Apr 2009 at 02:33
big-6

Senior User

Location: alnwick,

Registered: 04 Nov 2007

Posts: 717

Status: Offline

Post #49
pic in post 45 looks really nice, are your window factory tint?

good effort

________________________________________

White 6


ex white 6 owner staying about for the crak Smile
team vag 1,8t
Posted 28th Apr 2009 at 18:57
brett-black-rallye

Senior User

Location: felixstowe

Registered: 28 Aug 2007

Posts: 573

Status: Offline

Post #50
big-6 wrote:
pic in post 45 looks really nice, are your window factory tint?

good effort


thanks Smile

they are a light smoke all round
Posted 30th Apr 2009 at 02:55

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