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Author Subject: 205 GTi6 Track car
pugjim

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Location: Sheffield

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Post #1
Ive been working on building this 205 for a while now. Loads of work has gone into this so i thought id just put some pics up for everyone to see. The engine came as a cambelt snapper in a GTi6 which had a very tough life and looked very worse for wear Sad the engine was then fully rebuilt, bottom end was fully balanced with flywheel lightened, crank reground, new shells, rings and bores honed. The head had some piper 270 repro cams, head lightly ported just so it was smooth, no major work to the head really. Jenvey 45mm throttle bodies with 120mm trumpets and cosy bosch 803 injectors. Full stainless scorpion exhaust with std gti6 manifold. A modified Whistle dta e48I ecu was used.























end result 214 bhp @ flywheel after being mapped. Smile
Posted 28th Jun 2008 at 05:01
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farmer

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Location: Southend On Sea

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Post #2
Looks tidy, I take it the battery is in the boot then?

________________________________________

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Posted 28th Jun 2008 at 05:06
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pugjim

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Post #3
yeh battery is in the boot.

rest of the pics are here http://s151.photobucket.com/albums/s160/j1m306/GTi6%20Pics/
Posted 28th Jun 2008 at 05:18
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fletch

Track Head

Location: The nearest Shell garage

Registered: 12 Jun 2004

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Post #4
Does the oil cooler get enough air there?
Posted 28th Jun 2008 at 05:44
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farmer

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Post #5
McClicky

________________________________________

Long live the Sigma 6 Big grin
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Posted 28th Jun 2008 at 05:48
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pugjim

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Post #6
fletch wrote:
Does the oil cooler get enough air there?


Its fine like that while diving on the road but for trackdays a modified headlight with some ducting to the cooler goes on.
Posted 28th Jun 2008 at 05:57
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pugjim

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Post #7
farmer wrote:
McClicky


cheers Big grin
Posted 28th Jun 2008 at 05:58
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garry

Regular

Location: Crowland

Registered: 13 Feb 2005

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Post #8
Looks really good. It amazes me how much space you get back when fitting bodies.

________________________________________

205 GTI6 S
Posted 28th Jun 2008 at 12:36
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willygti

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Post #9
Chuffing lurrrvely!

I'm guessing its a headlight out job to get that oil cooler fully operational.

Fancy a swap with mine Whistle

Serious Love

________________________________________

Team Ducati 748
2003 Subaru Impreza STi
Posted 28th Jun 2008 at 18:32
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pugjim

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Post #10
willygti wrote:
Chuffing lurrrvely!

I'm guessing its a headlight out job to get that oil cooler fully operational.

Fancy a swap with mine Whistle

Serious Love


Ill swap u for my 106 Razz
Posted 28th Jun 2008 at 20:34
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matsoki

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Location: In the garage.....

Registered: 08 Oct 2007

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Post #11
Nice......

I feel that somthing is missing.... a charger perhaps??!!

________________________________________

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RIP - Pete Sims
Posted 28th Jun 2008 at 21:39
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pete_rallye

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Post #12
Looks really nice but i think 241bhp is hugely optimistic. I had almost exactly the same set up a while back except with lumpier cams (piper 285h's), ported head, jenvey 45's and the 285's and it just scraped 200bhp. Admittedly it was a 'hi'flowheads engine but still. My touring car ran 240bhp with extensive head porting, cams, full steel bottom end etc etc

________________________________________

Oulton Park in a BTCC 306 vid 1
Oulton Park in a BTCC 306 vid 2
Lap of the 'ring
Posted 29th Jun 2008 at 05:52
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smighall

Smeg-all

Location: b*tching and Whinging

Registered: 03 Mar 2005

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Post #13
214 Pete, not 241 Laugh

________________________________________

Meh

Seat Leon Cupra FR / 306 GTI6 / Breaking 205 GTI6 / Caterham 7 / Mercedes Sprinter 311CDI LWB

Sold: Fisher Fury - Laguna DCI Estate - P1 306 XSI - E30 BMW 325i Baur Convertible - Daihatsu Fourtack - Suzuki GSXR600 - 205 Rallye
Posted 29th Jun 2008 at 06:03
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pugjim

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Post #14
pete_rallye wrote:
Looks really nice but i think 241bhp is hugely optimistic. I had almost exactly the same set up a while back except with lumpier cams (piper 285h's), ported head, jenvey 45's and the 285's and it just scraped 200bhp. Admittedly it was a 'hi'flowheads engine but still. My touring car ran 240bhp with extensive head porting, cams, full steel bottom end etc etc


I have no reason to doubt the rollers it was mapped on were that much out, recenlty we had a rolling road day with the psooc at the same place where a standard 205 mi16 had 160 bhp, a 205 mi16 with a catcams had 167 bhp, another 205 2.0 8v turbo running 0.5 bar of boost had about 150 bhp (i cannot remember exact) all these power figures seem perfectly reasonable.

I have drove many 205's with all kinds of engine configurations and i can definately say this one is by far the most powerful yet!

it wasnt just a case of us slapping some jenveys and an ecu on, the engine was completely rebuilt, lightened/balanced, the head heavily skimmed, even the inlet manifold was smoothed out after it came from jenvey. All the best possible parts our budget would strech to were used.

The whole build so far has cost around
Posted 18th Jul 2008 at 04:01
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pugjim

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Post #15
pete_rallye wrote:
Looks really nice but i think 241bhp is hugely optimistic.


i misread that too Whistle
Posted 29th Jun 2008 at 06:18
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pete_rallye

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Post #16
Sorry, 214bhp is very realistic, did it originally say 241 or am I losing the plot?

________________________________________

Oulton Park in a BTCC 306 vid 1
Oulton Park in a BTCC 306 vid 2
Lap of the 'ring
Posted 30th Jun 2008 at 23:57
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petegti6

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Post #17
Whats been welded onto the subframe in this pic?

________________________________________

Cress87 wrote:
This place is getting beyond a joke. There's been an enormous influx of bellends signing up recently


Team 205 1.9 GTi ™

Team: Hmm™
Posted 1st Jul 2008 at 00:03
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smighall

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Post #18
Just looks like it's been seam welded (albeit badly Whistle )

________________________________________

Meh

Seat Leon Cupra FR / 306 GTI6 / Breaking 205 GTI6 / Caterham 7 / Mercedes Sprinter 311CDI LWB

Sold: Fisher Fury - Laguna DCI Estate - P1 306 XSI - E30 BMW 325i Baur Convertible - Daihatsu Fourtack - Suzuki GSXR600 - 205 Rallye
Posted 1st Jul 2008 at 06:13
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petegti6

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Post #19
smighall wrote:
Just looks like it's been seam welded (albeit badly Whistle )


LOL

I don't suppose it really matters, the subframe is prob very similair to the 306 one anyway. If anything, welding attention should be turned to the shell LOL

________________________________________

Cress87 wrote:
This place is getting beyond a joke. There's been an enormous influx of bellends signing up recently


Team 205 1.9 GTi ™

Team: Hmm™
Posted 1st Jul 2008 at 23:01
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pugjim

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Post #20
smighall wrote:
Just looks like it's been seam welded (albeit badly Whistle )


theres nowt wrong with the welding on that!



Whats yer problem with it?
Posted 1st Jul 2008 at 23:07
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pugjim

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Post #21
petegti6 wrote:
smighall wrote:
Just looks like it's been seam welded (albeit badly Whistle )


LOL

I don't suppose it really matters, the subframe is prob very similair to the 306 one anyway. If anything, welding attention should be turned to the shell LOL


Yeh subframe is very similar to the 306 one.
Posted 1st Jul 2008 at 23:13
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ben306

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Location: North West

Registered: 17 Jan 2006

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Post #22
Any more info on the cams/bodies in terms of cost, where to get stuff from, setting it up.

Very good little project, should be a proper animal that. Similar spec engine wise that Im aiming for so any info would be good (post it in the thread I started on Bike Carbs if you want, so not to spam in you project thread Smile)

________________________________________

My 306 Rallye Project Thread

Few recent Youtube track videos, more on my channel
Pair of Rallye's doing a few laps of Anglesey


Lap of Anglesey Coastal

3 sisters circuit

Few laps at Blyton
Posted 3rd Jul 2008 at 21:16
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spiky

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Location: Cardiff

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Post #23
nice project,

i assume its had a lot of head work? cams??

214bhp, i'd love that, i only got 170'ish from my std engine in my 205

that a 205 MC??
have you altered the servo at all, as you seem to have fitted it wih std mounts

i see you also altered the bulkhead..lol good call

________________________________________

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TORQUES for all your braided fuel line needs

MY YouTube Videos'

SUPERCHARGED 205 GTI6.... are you Fooking nuts!.... ummmm YIP Smile

268+BHP and 860kg = FUN
Posted 4th Jul 2008 at 04:20
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darrellspeed

Senior User

Location: Exeter

Registered: 01 Jul 2008

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Post #24
what exhaust manifold did you use please as im about to put a standard gti6 on tbs in my 205. cheers

________________________________________

205 XU10J4RS by PUG1OFF 236.4 BHP at Northampton Motorsport.

Lets Race!
Posted 5th Jul 2008 at 17:40
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pugjim

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Post #25
Standard gti6 exhaust manifold was used as its the best one. The 205 bulkhead was modified to make it fit.
Posted 13th Jul 2008 at 00:09
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