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Author Subject: Berlingo GTi6
rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

Posts: 26,795

Status: Offline
Post #51
out of interest what does this conversion entail, eg mounts etc? is it just like doing any XU swap, eg 205 gti6? what's required? mounts all the same? wiring on par with wiring say the 205 gti engine/double plug loom to the 306 engine loom?

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306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips
306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges
gti6 inlet manifold badges | 306 rear boot badges (p2/p3)
winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club]
Posted 5th Jan 2016 at 15:47
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #52
Engine is a direct swap straight into the Berlingo counts but I had group N mounts on the Rallye so fitted them on the van along with the Rallye gearbox support bracket.
Exhaust needed extending at the back of the middle section where it joking the back box about 2-3"
As for wiring I have no idea what there like to splice and match as I removed the whole wiring front to back out of the van and replaced it all with the Rallye wiring, engine, chassis, dash, rear lights. I just had to chop the loom for the front and back lights and match them to fruit the Berlingo lights.
Had to fit lift up reverse cable, Rallye clutch and throttle cables
Fitted the shafts and wishbones off the Rallye as there around an inch wider on the ball joints not the wishbones other than that that's pretty much it I think?

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Posted 5th Jan 2016 at 16:16
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demondriverdan

Seasoned Pro

Location: Londinium

Registered: 29 Nov 2010

Posts: 2,665

Status: Offline
Post #53
Why the 172 air box?

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Rallye Race Car
Posted 5th Jan 2016 at 16:58
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daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline
Post #54
This needs an FAQ.

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R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 5th Jan 2016 at 17:46
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welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

Status: Offline
Post #55
ha, so you have epic camber now lol

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 5th Jan 2016 at 19:27
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fatlapit

Seasoned Pro

Location: STOCKSFIELD

Registered: 02 Nov 2010

Posts: 3,040

Status: Offline
Post #56
172 airbox is huge

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Posted 5th Jan 2016 at 19:38
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gnrlee Forum Admin

Location: Leeds

Registered: 20 Aug 2005

Posts: 8,882

Status: Offline
Post #57
roland rat wrote:
eddy_gti6 wrote:
roland rat wrote:
dangti6 wrote:
Needs to be sign written for an imaginary company :thumsup


Chris Crowther's Car Spares Services

"I change cars more than my underwear"


Hmm that could the the one like. Can anyone photoshop that for me? Laugh my ass off


Gnrlee work your magic! Laugh


So for your consideration!

Sporting the latest in modern styling with these Bonnet Pants! Thumbs up

________________________________________

Proud Member of the ASTOR Owners Club
Posted 5th Jan 2016 at 20:28
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welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

Status: Offline
Post #58
Laugh my ass off


almost like a saltire!

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 5th Jan 2016 at 20:27
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #59
welshpug! wrote:
ha, so you have epic camber now lol


Yes it has a bit but not really took much notice yet, will try get a pic tomorrow but it's dark when I start work and dark when I finish work Sad

daveyboy wrote:
This needs an FAQ.


Want a write up for one? Should have really got more pics for an FAQ tho.

demondriverdan wrote:
Why the 172 air box?


As Chris said the 172 air box it huge LOL I have a better pic somewhere.

gnrlee wrote:
roland rat wrote:
eddy_gti6 wrote:
roland rat wrote:
dangti6 wrote:
Needs to be sign written for an imaginary company :thumsup


Chris Crowther's Car Spares Services

"I change cars more than my underwear"


Hmm that could the the one like. Can anyone photoshop that for me? Laugh my ass off


Gnrlee work your magic! Laugh


So for your consideration!


Sporting the latest in modern styling with these Bonnet Pants! Thumbs up


Laugh my ass off that's class, love it. Can you do it in Astor grey too?

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Posted 5th Jan 2016 at 20:29
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gnrlee Forum Admin

Location: Leeds

Registered: 20 Aug 2005

Posts: 8,882

Status: Offline
Post #60
eddy_gti6 wrote:


Laugh my ass off that's class, love it. Can you do it in Astor grey too?


No No that's sacrilege! LOL

________________________________________

Proud Member of the ASTOR Owners Club
Posted 5th Jan 2016 at 20:32
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #61
How come? Just a dark flat grey then? I quite fancy having it grey. Do like the Rallye badges tho, might have to call it a Berlingo Rallye Cool

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Posted 5th Jan 2016 at 20:38
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gnrlee Forum Admin

Location: Leeds

Registered: 20 Aug 2005

Posts: 8,882

Status: Offline
Post #62
[/URL]

bahh,.. you get the Gist!

________________________________________

Proud Member of the ASTOR Owners Club
Posted 5th Jan 2016 at 20:40
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fatlapit

Seasoned Pro

Location: STOCKSFIELD

Registered: 02 Nov 2010

Posts: 3,040

Status: Offline
Post #63
Same spec as a rallye??

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Posted 5th Jan 2016 at 20:47
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #64
Yeah looks better red Laugh my ass off

Had to change the alternator tonight as the other one packed in this morning on my way to work, swapped the ICV too as at low revs it seems to bog down as if it's about to cut out then kick back into life, also when it on idle it seem to be struggling to breath too. The ICV did Jake s**t, still doing it, next to try the map sensor.
Got some pug racing linkages on the way of welshpug and a GE short shift I'm picking up at the weekend.
Having an issue sorting the lift reverse cable up tho, I swapped the gear stick and selector off the Rallye onto the van and just seems as if the lift reverse cable is just too short so when I clip it onto the gearstick it seems to stretch the cable open so I can select reverse without lifting up.

Here's a better pic of the air box Dan. Not sure if I'm keeping it there with ducts to the front or weather I'm going to put it down behind the rad like standard

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Posted 5th Jan 2016 at 20:53
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #65
fatlapit wrote:
Same spec as a rallye??


Yeah that's true like, windy Windows and no A/C. Suppose it is just a poverty spec van at the day, all I need to do is add some £35 stickers and change it to a Rallye on the logbook. Seems legit to me LOL

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Posted 5th Jan 2016 at 20:55
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lee306rallye

Regular

Location: coleford

Registered: 10 May 2009

Posts: 344

Status: Offline
Post #66
Them bonnet pants look brilliant

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http://www.306gti6.com/forum/showthread.php?id=163869
Posted 5th Jan 2016 at 20:56
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #67
stoich306 wrote:
Them bonnet pants look brilliant


Thanks, had them on the Rallye so thought I may as well make good use of them. Just need some new headlights now as I smashed one of them trying to get it apart to paint

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Posted 5th Jan 2016 at 21:00
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gnrlee Forum Admin

Location: Leeds

Registered: 20 Aug 2005

Posts: 8,882

Status: Offline
Post #68
Doh you know where i am for all you black masking needs LOL

________________________________________

Proud Member of the ASTOR Owners Club
Posted 5th Jan 2016 at 21:08
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #69
How you get the valet lights apart I don't know? The depo ones just fall apart

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Posted 5th Jan 2016 at 21:09
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gnrlee Forum Admin

Location: Leeds

Registered: 20 Aug 2005

Posts: 8,882

Status: Offline
Post #70
Shhh it's a secret!

Shifty but I will tell you it involves PURE SKILL LOL

________________________________________

Proud Member of the ASTOR Owners Club
Posted 5th Jan 2016 at 22:00
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #71
Well I can either get 2 2nd hand valet lights for £20 or 2 brand new depo lights for £55. How much can you do me some Valero lights then? Cheaper than I can buy 2 depo lights? LOL

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Posted 5th Jan 2016 at 22:03
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gnrlee Forum Admin

Location: Leeds

Registered: 20 Aug 2005

Posts: 8,882

Status: Offline
Post #72
LOL you're better getting 2 depos pal!
there no guarantee i can even do a Bingo's lights and I wouldn't be doing a pair for any £35 inc postage either LOL

________________________________________

Proud Member of the ASTOR Owners Club
Posted 5th Jan 2016 at 22:16
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #73
Looks like you going to be nothing more than photoshop man then Laugh my ass off

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Posted 5th Jan 2016 at 22:21
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gnrlee Forum Admin

Location: Leeds

Registered: 20 Aug 2005

Posts: 8,882

Status: Offline
Post #74
yeap that's £20 then please!

________________________________________

Proud Member of the ASTOR Owners Club
Posted 5th Jan 2016 at 22:24
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eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline
Post #75
Not much been going on apart from had my mate wash polish and wax the van at the weekend and he done an awesome job, came out a whole load better than i was expecting Big grin
Fitted my short shift and pug racing alloy gear linkages turned up today just waiting on clips coming so i can get them fitted too. Order some ducting hose today for the air box so i can run a cold air feed from the front of the car into the air box too. Just need to sort 2 new tires and its booked in for its MOT on Monday. Oh and i also fitted some new front lights.


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Posted 13th Jan 2016 at 19:01
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