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displaying posts 1 to 15 of 15
| Author | Subject: Changing Gearbox Casing |
 ravemercer
Regular  Location: kent Registered: 18 Jan 2009 Posts: 422 Status: Offline |
Post #1
I've got a snapped off mounting point on a gearbox I purchased, never realised and have paid to have it cleaned up and painted . So I was hoping to switch over the two end casings from a old box I've got if possible, does anyone have any experience of swapping over casings straight forward job ?  |
 Posted 21st Dec 2015 at 14:19
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Ben_W
Formerly gpm
 Location: Lutterworth Registered: 01 Sep 2007 Posts: 2,941 Status: Offline |
Post #2
Can't help you with the casing issue but canni ask where you had the work done to clean up and paint and what it cost?Thanks ________________________________________ Cherry Red Rallye .... On going OEM spec restoChina Blue GTi6 .... Weekend toy Black 208 GTi .... Wife's car now Silver BMW 550i.... The executive missile |
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Posted 21st Dec 2015 at 14:40
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ravemercer
Regular Location: kent Registered: 18 Jan 2009 Posts: 422 Status: Offline |
Post #3
Tegra Blasting / Chart EngineeringPivington Works, Pluckley, Ashford, Kent TN27 0PG 0123384055 Shot blasting £50 if you degrease, plug up and mask up all the holes yourself, painting is extra my gearbox had clear acid etch and a clear coat to seal. They did a good job nice guys. |
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Posted 21st Dec 2015 at 15:03
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welshpug!
Capt Pedantic  Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,838 Status: Offline |
Post #4
casing assemblies are line bored so its not wise to use parts from another case.swapping internals to another 6 speed is not an issue. ________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 21st Dec 2015 at 15:06
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ravemercer
Regular Location: kent Registered: 18 Jan 2009 Posts: 422 Status: Offline |
Post #5
Thanks wont be doing that then looks like another box  |
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Posted 21st Dec 2015 at 15:18
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demondriverdan
Seasoned Pro  Location: Londinium Registered: 29 Nov 2010 Posts: 2,665 Status: Offline |
Post #6
Might have to use them for some stuff!________________________________________ Rallye Race Car |
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Posted 21st Dec 2015 at 15:30
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eddy_gti6
Seasoned Pro  Location: Durham Registered: 20 Oct 2008 Posts: 8,716 Status: Offline |
Post #7
I had the same issue and I swapped the casing off a box with a f**ked 3rd and 4th selector and never had any issues with it.   ________________________________________ Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & = |
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Posted 21st Dec 2015 at 18:35
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pete_rallye
Seasoned Pro  Location: Yorkshire Registered: 12 Dec 2002 Posts: 5,253 Status: Offline |
Post #8
I've swapped a few casings also and never had a problem. ________________________________________ Oulton Park in a BTCC 306 vid 1Oulton Park in a BTCC 306 vid 2 Lap of the 'ring |
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Posted 21st Dec 2015 at 20:19
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ravemercer
Regular Location: kent Registered: 18 Jan 2009 Posts: 422 Status: Offline |
Post #9
Ok its possible do then. Are there any recommend parts to change while your in there or replace bearings/seals you have pulled and did you need any special tools other than the usual spanners etc ? |
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Posted 21st Dec 2015 at 21:39
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pete_rallye
Seasoned Pro Location: Yorkshire Registered: 12 Dec 2002 Posts: 5,253 Status: Offline |
Post #10
New nuts for the ends of the shafts are recommended but not essential, but for a couple of quid each its worth it, you could replace the inlet shaft seal but never known one to leak. The driveshaft seals are worth doing though. Unless there's any problems with the rest of it, leave it all alone. Not a bad idea to fully degrease everything and maybe stick it all through the dishwasher, make sure its all spotless before it goes back together. Depending on how much thread is left in mounting point, I'd be tempted to clean it up and get a small spacer made up to the original height and see how that goes. ________________________________________ Oulton Park in a BTCC 306 vid 1Oulton Park in a BTCC 306 vid 2 Lap of the 'ring |
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Posted 21st Dec 2015 at 21:58
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eddy_gti6
Seasoned Pro Location: Durham Registered: 20 Oct 2008 Posts: 8,716 Status: Offline |
Post #11
For the hassle and the price of a 2nd hand box I would just buy another box. It's not an easy job if you have never done one before________________________________________ Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & = |
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Posted 21st Dec 2015 at 22:15
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ravemercer
Regular Location: kent Registered: 18 Jan 2009 Posts: 422 Status: Offline |
Post #12
Ok thanks for advice guys |
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Posted 22nd Dec 2015 at 09:40
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daveyboy
aka Jim Davey  Location: Southampton Registered: 01 Oct 2007 Posts: 8,648 Status: Offline |
Post #13
The damage isn't that bad and there's plenty of thread left. I'd sand/file it flat put some washers on to get the right height back under the mount and carry on. Unless I'm missing something and it's cracked? Just looks like the top of the hole is a bit chewed up to me.________________________________________ R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.Some of my services: (See my for sale threads) Engine mount/chassis repair Solid Beam Mounts BACK IN PRODUCTION Harness bars |
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Posted 22nd Dec 2015 at 10:11
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welshpug!
Capt Pedantic Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,838 Status: Offline |
Post #14
id say there's a good 15mm missing and it has been welded before.________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 22nd Dec 2015 at 10:52
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ravemercer
Regular Location: kent Registered: 18 Jan 2009 Posts: 422 Status: Offline |
Post #15
Yep looks like it's been welded before and it's strapped off at the lowest point so the stud isn't long enough to bite into what's left. |
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Posted 22nd Dec 2015 at 16:22
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