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Author Subject: Gearbox for highboost!
superchargedblack1997gti6

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Location: guildford

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Post #26
When I turn wheel by hand?

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Super high boost Completed, destroyer of gearboxes and 160mph club
Posted 25th Jul 2015 at 20:35
rich_w

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Location: Havant, Hampshire

Registered: 29 Jul 2004

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Post #27
Some do that, depends on design and preload if it's a plated diff.

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Contact Details:

rich@lynxpowerengineering.co.uk
07732 822546

Posted 25th Jul 2015 at 20:46
fatlapit

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Location: STOCKSFIELD

Registered: 02 Nov 2010

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Post #28
I agree with rich. Personally ive only broke 2 boxes one was a gti6 one and more recently the hdi box. Hdi box lasted 4500k but failed at coombe on the 93rd lap. Currently trying to find a solution with yune gears

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Posted 25th Jul 2015 at 22:14
rallyeash

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Location: Devizes

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Post #29
Yep. Don't be too hasty!

I personally don't think it'll be 'that' bad

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230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 27th Jul 2015 at 11:06
superchargedblack1997gti6

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Post #30
Describe not too bad lol. Only done 1000miles on a fresh gearbox fresh diff. Thinking the oil overheated possibly. But as you say have to wait gearbox should be out tonight have a standard one to go in but we will see what happens. Thinking it may need an external oil cooler and pump to keep it cooler!

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Super high boost Completed, destroyer of gearboxes and 160mph club
Posted 27th Jul 2015 at 11:41
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

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Post #31
you need to figure what the problem is first, get some temperature strips on the casing and use it.

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need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 27th Jul 2015 at 11:45
fatlapit

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Post #32
My box was at about100 degrees at coombe. Got an oil coole circuit set up already. Trying to make internal spray bars atm.

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Posted 27th Jul 2015 at 12:52
Day666

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Location: Bristol

Registered: 20 Apr 2013

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Post #33
Good luck Ross ...hope it's not as bad as your thinking m8 Thumbs up
Posted 27th Jul 2015 at 13:58
superchargedblack1997gti6

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Post #34
Knowing my luck mate probably worse 😀

________________________________________

Super high boost Completed, destroyer of gearboxes and 160mph club
Posted 27th Jul 2015 at 13:59
Day666

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Post #35
superchargedblack1997gti6 wrote:
Knowing my luck mate probably worse 😀


NOooo you have got this far Ross & a thing of Beauty you have made ...keep your chin up ...it's not Cancer m8 ...

It will get sorted Thumbs up

Keep us all updated later m8 Thumbs up
Posted 27th Jul 2015 at 14:16
stan_306gti6 Forum Admin

Location: Kent

Registered: 18 Jan 2004

Posts: 21,768

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Post #36
I use a standard gearbox on mine, Miles from here reconditioned it and shot peened and coated the gears for strength.
That was at the beginning of 2009, did a year of high boost with it and then been super high boost since 2010 - it's had 2012 and 2014 off the road but was used very hard in 2010, 2011 and 2013. Cool

________________________________________

"Supercharged - 454.1bhp/317.5lb/ft"
Peugeot 306 GTi-6
2000 (X), Moonstone Love
Posted 27th Jul 2015 at 17:40
superchargedblack1997gti6

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Post #37
I don't think my hard and you're hard are the same Stan Smile. Mine had miles take apart and fit some new bearings 1000 miles ago. But I can now confirm it has broken my lsd! And the gearbox is also broke! Will take more photos off it tomorrow.

________________________________________

Super high boost Completed, destroyer of gearboxes and 160mph club
Posted 27th Jul 2015 at 17:44
pugheaven

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Location: Fareham

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Post #38
Ah man that's s**t, now we need to know what went first! I really hope it wasn't the straight cut gears at fault
Posted 27th Jul 2015 at 17:52
cully

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Location: Cullompton

Registered: 12 Jun 2013

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Post #39
something in my mind is saying shouldnt put LSD cars on a rolling road!

going off to dig up info as I remember being told this somewhere
Posted 27th Jul 2015 at 18:17
devere

Senior User

Location: Saxtead

Registered: 16 Dec 2008

Posts: 810

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Post #40
You are probably thinking of mot testing brake rollers...
Posted 27th Jul 2015 at 18:26
cully

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Location: Cullompton

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Post #41
devere wrote:
You are probably thinking of mot testing brake rollers...


ah! yes MOT LSD on roller brake testers

Thumbs up

Posted 27th Jul 2015 at 19:03
superchargedblack1997gti6

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Location: guildford

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Post #42
Well that (could )be why the lsd broke then as Wayne did an emergency stop from 153 mph on the rollers when the gearbox broke lol but I think it was something else myself?

________________________________________

Super high boost Completed, destroyer of gearboxes and 160mph club
Posted 27th Jul 2015 at 19:51
rallyeash

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Location: Devizes

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Post #43
Why did he do an emergency stop?

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 27th Jul 2015 at 20:00
allanallen

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Location: Buxton

Registered: 01 May 2007

Posts: 1,399

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Post #44
LSD should be fine on the rollers, it's brake testing they don't like, when you stop hold one wheel and spin the other.

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Posted 27th Jul 2015 at 20:01
rich_w

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Location: Havant, Hampshire

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Post #45
superchargedblack1997gti6 wrote:
Well that (could )be why the lsd broke then as Wayne did an emergency stop from 153 mph on the rollers when the gearbox broke lol but I think it was something else myself?


Is the diff broke? What's broke on it? Braking on the rollers won't cause a diff to break, both wheels are turning at the same speed. The limiting factor is also traction, and one would hope it takes more force to break your diff than it does to break traction , otherwise your diff wouldn't last very long...

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Contact Details:

rich@lynxpowerengineering.co.uk
07732 822546

Posted 27th Jul 2015 at 20:03
Day666

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Location: Bristol

Registered: 20 Apr 2013

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Post #46
superchargedblack1997gti6 wrote:
I don't think my hard and you're hard are the same Stan Smile. Mine had miles take apart and fit some new bearings 1000 miles ago. But I can now confirm it has broken my lsd! And the gearbox is also broke! Will take more photos off it tomorrow.


So sorry to hear this Ross Thumbs down
Really was hoping it was something simple & cheap M8 ...
Keep us all updated Ross !!!!!!

Really am gutted for you Ross ...try to keep positive m8
Posted 27th Jul 2015 at 20:14
pete_rallye

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Location: Yorkshire

Registered: 12 Dec 2002

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Post #47
You mentioned one of the CV joints had sprayed grease everywhere? Is the rest of the driveshaft ok? If it snapped or failed, the sudden transfer of load into the other driveshaft could potentially break a diff but it'd be unusual, I'm sure they come across greater forces on rally stages!

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Posted 27th Jul 2015 at 20:20
adam b

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Location: The Nam

Registered: 24 Jan 2006

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Post #48
ML gearbox time? Or maybe a Saab one?
Treating gears basically does nothing unless they are brand new. Even then we've found it to be pretty useless.
Ended up using entire new gearsets custom built for the task but even those have issues over 900lbft

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Nothing to see here
Posted 27th Jul 2015 at 20:23
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

Status: Offline

Post #49
I doubt they are rated for that much torque.

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 27th Jul 2015 at 20:29
superchargedblack1997gti6

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Location: guildford

Registered: 15 Aug 2009

Posts: 2,376

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Post #50
Thinking mr2 turbo or I've found a ml sequential that may take the torqu but not looking at getting that very quickly at 12k Sad

________________________________________

Super high boost Completed, destroyer of gearboxes and 160mph club
Posted 27th Jul 2015 at 23:47

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