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Author Subject: xsi-6
p-silva21

Regular

Location: Lisboa

Registered: 26 Jan 2012

Posts: 160

Status: Offline

Post #1
Hi guy´s, I know this is a forum only for gti6/rallye owners and my 306 isn´t anyone of those but as I am a really enthusiastic of this engines I would like to share my car with you.

Some time ago I read a threat saying that this forum isn´t the same anymore and the projects section was a little bit "dead". I know I´m a newbie and I´m from Portugal but I visit this forum almost everyday since 2011 that was when I bought my 306 and not only think you´re a great family but also saw a really interesting threats with a serious level of knowledge.
This forum showed me first how to install a gti6 manifold in my "small" 1.8 16v engine, then show me how to swap an entire engine/box, and recently, how to supercharge my XU10J4RS and it´s for that reason that I´ll show what I´ve done so far.

To be clear, I only bought my 1.8 16v (xsi here in Portugal) because the gti6 it´s a very rare car and expensive to...The only one for sale at the moment is at 4200£ standard.

So here it comes...

My first engine!



Several photos when I was ready to fit the gti6 engine















Powerflow Cat back and the final result








Supercharged





I´ll have to buy some new bits soon like 21mm torsion bars, hybrid ARB, roller bearing wishbone bushes, lower strut brace, gaz coilies, etc, but what I really need at the moment is some brakes as I still have the standard ones fitted Unsure btw, if someone have a set of 4 pot brembos for sale drop me a pm Thumbs up

Hope you like it,and sorry for some bad English..

Cheers Thumbs up







Posted 5th Dec 2013 at 10:34
walker_texasranger

Seasoned Pro

Location: Sunny Retford

Registered: 26 Jan 2008

Posts: 2,502

Status: Offline

Post #2
Looks good! Did you source all the parts in the UK or some from Portugal?

John

________________________________________

Almost standard 1999 Bianca Rallye
Hilux InvincibleX daily

306 No.13 Doh

Carp and specialist Anglers Click here
Posted 5th Dec 2013 at 03:46
p-silva21

Regular

Location: Lisboa

Registered: 26 Jan 2012

Posts: 160

Status: Offline

Post #3
Hi John, yes all the mechanical parts were bought in the UK Smile
Posted 5th Dec 2013 at 10:34
marco gti6

Seasoned Pro

Location: Troisvierges

Registered: 09 Mar 2009

Posts: 1,350

Status: Offline

Post #4
Nice to see some people down in Portugal are still capable of enjoying an cherish their cars despite all the bulls**t and s**t news about the economy at the moment.
Hats off to you my friend. So will you be having some fun with the 306 on the Vasco da Gama bridge or have the races stopped there? I remember seeing a documentary about the races held there on the News. LOL

Keep up the good work and cheers... i need to start sorting my 6 out by the way Razz

Posted 5th Dec 2013 at 10:43
p-silva21

Regular

Location: Lisboa

Registered: 26 Jan 2012

Posts: 160

Status: Offline

Post #5
Oh, Except my S16 engine that i never installed...





Posted 5th Dec 2013 at 11:07
p-silva21

Regular

Location: Lisboa

Registered: 26 Jan 2012

Posts: 160

Status: Offline

Post #6
Cheers Marco Thumbs up ahah, no the Vasco da Gama bridge isn´t the best place to play around nowadays... Basically my intensions are trying to have some fun in trackdays at the Estoril Cirtuit! And you´re right, our economic situation is very bad at the moment, but this project is a result of 3 years working and living for the 306...
Posted 5th Dec 2013 at 11:19
pete-gti

Seasoned Pro

Location: Kent

Registered: 15 Feb 2009

Posts: 1,297

Status: Offline

Post #7
Loving your project mate, have you had your car rolling roaded yet?
Posted 5th Dec 2013 at 20:24
p-silva21

Regular

Location: Lisboa

Registered: 26 Jan 2012

Posts: 160

Status: Offline

Post #8
Hi Pete, thanks mate! Yes, I´ve done the 65 miles that is written in the rotrex maintenance manual that says the engine shouldn't´t pull hard when you change the traction fluid Thumbs down and it was the worst part! At the moment have the standard catalytic but tomorrow I´ll install a spare de-cat and then she´s fine to eat some asphalt Yes
Posted 6th Dec 2013 at 00:10
p-silva21

Regular

Location: Lisboa

Registered: 26 Jan 2012

Posts: 160

Status: Offline

Post #9
Hi guys, this Christmas I received a good gift from Santa Roll eyes





V6 Brembo, braided lines, 288mm Xantia discs and Ferodo DS2500 pads. I didn´t fitted it yet but I know the next step is getting some tarox discs to avoid the epic squealing noise..

Cheers
Posted 28th Dec 2013 at 16:14
mik

Seasoned Pro

Location: Kent

Registered: 17 Feb 2011

Posts: 2,100

Status: Offline

Post #10
Nice car, I look forward to updates.

________________________________________

Cherry Rallye SOLD

Posted 28th Dec 2013 at 20:07
p-silva21

Regular

Location: Lisboa

Registered: 26 Jan 2012

Posts: 160

Status: Offline

Post #11
Thanks Mik Thumbs up I´ll update as soon as the brembos are fitted
Posted 30th Dec 2013 at 00:14
p-silva21

Regular

Location: Lisboa

Registered: 26 Jan 2012

Posts: 160

Status: Offline

Post #12
Hi all, decided to make a small update on this thread as many things happened since the last time Roll eyes

First I bought a new shell!



But the engine is currently out to put a new head gasket, pulleys, belt, etc...

"New" decat Big grin



And some bits for my car and my mate´s



Many thanks to RichW for supplying me the MLS, the head bolts and pulleys Thumbs up

Here is the difference between the Genuine Peugeot Gasket ( 1.8 16v right ) and the RichW´s one ( Gti-6 left)





I´m only waiting for a new oil cooler to put the engine back into the car, I´ll update this soon
Posted 19th May 2014 at 23:17
buzzbrightyear

Seasoned Pro

Location: hiding all receipts for car

Registered: 09 Jul 2008

Posts: 11,901

Status: Offline

Post #13
From changing a manifold then onto engine change and fitting a supercharged conversion!
Excellent work, looks like you've learnt s**tloads and gained loads of mechanical confidence working on it!
Awesome work

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 20th May 2014 at 00:06
p-silva21

Regular

Location: Lisboa

Registered: 26 Jan 2012

Posts: 160

Status: Offline

Post #14
Thanks a lot mate Thumbs up
I learnt almost everything from here and I´m very thankful to all of you for that!
Posted 20th May 2014 at 00:31
aaron6

Seasoned Pro

Location: On the sofa in maidstone

Registered: 16 May 2006

Posts: 5,840

Status: Offline

Post #15
This looks a good thread. Keep up the good work. Smile

________________________________________

See the sheer power and might of the lesser known burrowing owl.



Posted 20th May 2014 at 07:07
p-silva21

Regular

Location: Lisboa

Registered: 26 Jan 2012

Posts: 160

Status: Offline

Post #16
Thanks Aaron Thumbs up In the end of the month I´ll install the new parts and put the engine back in the car. I´m looking for some rear tarmac bilsteins and front suspension too what do you think will suit only with 21mm torsion bars?
Posted 20th May 2014 at 22:56
p-silva21

Regular

Location: Lisboa

Registered: 26 Jan 2012

Posts: 160

Status: Offline

Post #17
A little update on this as I have good and "not so good" news, starting with the good ones today arrived the coilovers from Jammapic Big grin



the other news...

I went to fit the brembos in my OZ Racing WRC 15" and it don´t fit by 5mm (more or less) so I´ll have to look for some spacers

I have too much work and university exams this month and as much as I want to build it again quickly there´s always something missing..

I have some questions too, for low boost NGK Iridium and Castrol GTX 10W40 will be any good?
Posted 9th Jun 2014 at 22:30
rallyestyle

Seasoned Pro

Location: London

Registered: 23 Jul 2003

Posts: 14,990

Status: Offline

Post #18
Study first car later Thumbs up

Which NGK plugs are you going to use? The iridium ones are fine but they need to be the correct heat range Yes

Oil wise there are a few threads on here with options, for a low boost standard engine a decent 10W40 will be fine, there are other options though Smile

________________________________________

Just Drive It
Posted 9th Jun 2014 at 23:34
p-silva21

Regular

Location: Lisboa

Registered: 26 Jan 2012

Posts: 160

Status: Offline

Post #19
Yes I know but the car is without engine for about 3 months and I really want it on the road asap Unsure

What heat range do you advise?

Yes I know Royal Purple will be probably the most indicated for the SC setup but as you said there are a few threads about some different oil to use... I guess it will be fine then Smile
Posted 10th Jun 2014 at 21:28
RetroPug

Seasoned Pro

Location: Leicestershire

Registered: 15 Jan 2013

Posts: 2,473

Status: Offline

Post #20
http://www.306gti6.com/forum/showthread.php?id=146890

Last post of the thread might help mate. Smile

Post #12 of this thread gives the exact plug as well:
http://www.306gti6.com/forum/showthread.php?id=128248

________________________________________

61k miles Ph.1 Diablo '6 Project Thread
Posted 11th Jun 2014 at 09:24
aaron6

Seasoned Pro

Location: On the sofa in maidstone

Registered: 16 May 2006

Posts: 5,840

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Post #21
I think armz has some 5mm spacers? Wink

________________________________________

See the sheer power and might of the lesser known burrowing owl.



Posted 11th Jun 2014 at 10:13
p-silva21

Regular

Location: Lisboa

Registered: 26 Jan 2012

Posts: 160

Status: Offline

Post #22
Thanks for the help Thumbs up Yes, after reading those threads I think the NGK BKR8EIX will be the most indicated spark plugs to use in a low boost right?

I´ll try to find some spacers here first Aaron Smile probably around 10mm Unsure
Posted 11th Jun 2014 at 22:26
p-silva21

Regular

Location: Lisboa

Registered: 26 Jan 2012

Posts: 160

Status: Offline

Post #23
Hi guys, I know there´s a long time since I made the last update in this project and the car isn´t the same but now that I finally had some more time and money to spend I would like to ask if anyone here can help me so I can end up this "beast" soon..

So, the car currently have a forged engine to go high boost:
- Does anybody know whats the number of the "blue" wire behind the fuse box (LP pump) that I need to connect to the high pressure pump?
- 10W50 insted of 10W40 for high boost use?
- will it be plausible to use the same ngk iridium spark plugs as used in low boost?

Thanks!

I´ll get some photos soon Thumbs up
Posted 15th Jan 2016 at 10:44
p-silva21

Regular

Location: Lisboa

Registered: 26 Jan 2012

Posts: 160

Status: Offline

Post #24
Hi there,

A thing that started with a manifold change ended up with a very challenging project to me. Right now I´m trying to start up my high boost engine and, as alaways, I need your much appreciated help..First I´ll show you a bit of the engine internals as I think its a very interesting part to see Big grin ( I really like to see it in other projects) and also for you to know better my project! I´ll make a photo update as soon as I get the car running..

Low Comp. Forged Engine with a dual plate Helix clutch and a very very light flywheel





Now the thing is... Today I´ve tried to start the engine but the starter motor did not turn, it only makes a small click and turns off. I think it may be something about the battery to the boot conversion as the negative cable that goes direct to the gearbox in the standard engine is gone and now there´s only one cable connected to the chassis.. Can you see something wrong in the pictures? will I need a negative cable direct from the battery to the gearbox also?

Note1 - Already have the gearbox to chassis small negative cable connected

Note2 - I now I dont have a dry battery but while I don´t get one, this one will be in a closed box with a conduct to the outside







I now I still have some changes to do and any comment will be welcome Thumbs up

Many thanks!
Pedro
Posted 22nd Feb 2016 at 19:38
p-silva21

Regular

Location: Lisboa

Registered: 26 Jan 2012

Posts: 160

Status: Offline

Post #25
Btw does anyone have the T piece that is located between the vaccum pump and the inlet manifold pipes and connected to the brake servo?

Thanks
Posted 23rd Feb 2016 at 18:00

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