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displaying posts 1 to 25 of 36
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| Author | Subject: PAS Relocation Kit Fitting |
 gti6girl
Seasoned Pro  Location: Dartford Registered: 19 Feb 2007 Posts: 2,692 Status: Offline |
Post #1
Hi,I believe there is something missing from the kit or something else that needs to be purchased? I've hunted everywhere and can't find any installation pics There is a 6mm gap on the left side of the brackets, and the holes are to big for the bolts  I'm also having trouble turning the low pressure pipe round, I've had a bar and heat on it but it won't budge Pics and advice would be great |
 Posted 17th Aug 2013 at 17:32
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welshpug!
Capt Pedantic  Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,838 Status: Offline |
Post #2
you need the ac pump spacers.________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 17th Aug 2013 at 17:39
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midlife
Seasoned Pro  Location: Colne, Lancashire Registered: 13 Mar 2006 Posts: 7,544 Status: Offline |
Post #3
  ________________________________________ Get used to seeing the yellow one !!! Team 330™ Team "no front end or engine" Team "LIMITED EDITION" I live for the 306 sticker  Team 0-60 in 6.44 & standing qtr in 14.808 @ 94.55mph all with std engine 203bhp Corolla T-Sport daily driver stealthier than Kwai Chang Caine |
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Posted 17th Aug 2013 at 17:57
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gti6girl
Seasoned Pro Location: Dartford Registered: 19 Feb 2007 Posts: 2,692 Status: Offline |
Post #4
Ok greatAny advice on moving the pipe round |
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Posted 17th Aug 2013 at 17:58
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midlife
Seasoned Pro Location: Colne, Lancashire Registered: 13 Mar 2006 Posts: 7,544 Status: Offline |
Post #5
From my project threadNext the bushes required on a Rallye sump to relocate the power steering pump.  2 x part number 06453AR (alloy) £1.15 each + vat 2 x part number 06453CJ (steel) £1.51 each + vat  ________________________________________ Get used to seeing the yellow one !!!Team 330™ Team "no front end or engine" Team "LIMITED EDITION" I live for the 306 sticker Team 0-60 in 6.44 & standing qtr in 14.808 @ 94.55mph all with std engine 203bhp Corolla T-Sport daily driver stealthier than Kwai Chang Caine |
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Posted 17th Aug 2013 at 18:02
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midlife
Seasoned Pro Location: Colne, Lancashire Registered: 13 Mar 2006 Posts: 7,544 Status: Offline |
Post #6
gti6girl wrote: Ok great Any advice on moving the pipe round It took me a while to suss moving the pipe. Pump in a vice, long piece of pipe for leverage & heat gun on the body of the pump & hey presto it starts to move. Before applying heat the elbow was trying to collapse... Good luck ________________________________________ Get used to seeing the yellow one !!!Team 330™ Team "no front end or engine" Team "LIMITED EDITION" I live for the 306 sticker Team 0-60 in 6.44 & standing qtr in 14.808 @ 94.55mph all with std engine 203bhp Corolla T-Sport daily driver stealthier than Kwai Chang Caine |
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Posted 17th Aug 2013 at 18:07
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gti6girl
Seasoned Pro Location: Dartford Registered: 19 Feb 2007 Posts: 2,692 Status: Offline |
Post #7
This is being fitted to a rallye with throttle bodies so how would I tension this up now?Also does anybody know what size belt is used for this setup? Thanks for your help |
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Posted 17th Aug 2013 at 18:24
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coskev
Seasoned Pro  Location: Oswestry Registered: 01 Nov 2009 Posts: 3,132 Status: Offline |
Post #8
gti6girl wrote: This is being fitted to a rallye with throttle bodies so how would I tension this up now? Also does anybody know what size belt is used for this setup? Thanks for your help You need a gti auto tensioner, and a 6PK1103 belt  Pics in my work thread ________________________________________ Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........Mac1 ZR R1 kit car build in progress. |
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Posted 17th Aug 2013 at 18:59
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stan_306gti6
Forum Admin Location: Kent Registered: 18 Jan 2004 Posts: 21,768 Status: Offline |
Post #9
Be aware Nick that when trying to fit the auto-tensioner to a Rallye sump, the threads will have most likely got corroded and will try and snap the bolts as you put them in.Run some decent lube and a tap through them first.  ________________________________________ "Supercharged - 454.1bhp/317.5lb/ft"Peugeot 306 GTi-6 2000 (X), Moonstone  |
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Posted 17th Aug 2013 at 19:02
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gti6girl
Seasoned Pro Location: Dartford Registered: 19 Feb 2007 Posts: 2,692 Status: Offline |
Post #10
I have a tap and die set |
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Posted 17th Aug 2013 at 19:12
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stan_306gti6
Forum Admin Location: Kent Registered: 18 Jan 2004 Posts: 21,768 Status: Offline |
Post #11
Cool, you'll be fine then.  ________________________________________ "Supercharged - 454.1bhp/317.5lb/ft"Peugeot 306 GTi-6 2000 (X), Moonstone |
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Posted 17th Aug 2013 at 20:16
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Day666
Seasoned Pro  Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #12
stan_306gti6 wrote: Be aware Nick that when trying to fit the auto-tensioner to a Rallye sump, the threads will have most likely got corroded and will try and snap the bolts as you put them in. Run some decent lube and a tap through them first. Good advice |
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Posted 26th Apr 2014 at 18:51
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #13
coskev wrote: gti6girl wrote: This is being fitted to a rallye with throttle bodies so how would I tension this up now? Also does anybody know what size belt is used for this setup? Thanks for your help You need a gti auto tensioner, and a 6PK1103 belt Pics in my work thread Is as above ?.....same 6PK1103 belt size for removing A/C pump & putting PAS to bottom of 6 with auto tensioner already fitted ....Correct ? |
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Posted 30th Apr 2014 at 22:12
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #14
The correct belt size for a 6 with PAS moved to the bottom is (PK6 1130) & remove top idler Just fitted mine !!!! Also with a 6 PAS top to bottom move you end up with a dirty great bracket in the way ..above alternator ..so either change to Rallye top mount or cut it down !!! Pic below Removed to save some unneeded weight & hopefully going Throttle Bodies / Cams & Omex soon ...so need the room  Day666 has attached the following image: |
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Posted 13th May 2014 at 08:59
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #15
Lots more room below also Just got to buy new belt now  Day666 has attached the following image: |
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Posted 13th May 2014 at 07:40
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cully
Seasoned Pro  Location: Cullompton Registered: 12 Jun 2013 Posts: 1,093 Status: Offline |
Post #16
pk1103 fits too   |
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Posted 13th May 2014 at 08:17
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #17
cully wrote: pk1103 fits too Do you have a Rallye with a 6 tensioner ? I have a 6 We have a 1103 no way is that fitting my 6 All my pulleys stnd !!!!! Are yours |
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Posted 13th May 2014 at 09:04
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eddy_gti6
Seasoned Pro  Location: Durham Registered: 20 Oct 2008 Posts: 8,716 Status: Offline |
Post #18
I run a relocation kit of an XSI gets rid of that heavy mounting bracket!   ________________________________________ Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & = |
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Posted 13th May 2014 at 09:18
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welshpug!
Capt Pedantic Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,838 Status: Offline |
Post #19
old news, I'm running that too, came on the S16 engine as well ________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 13th May 2014 at 09:21
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eddy_gti6
Seasoned Pro Location: Durham Registered: 20 Oct 2008 Posts: 8,716 Status: Offline |
Post #20
welshpug! wrote: old news, I'm running that too, came on the S16 engine as well Lightest and cheapest option FTW I need a new belt tho. What PAS pump do you run? The big wheel XSI/S16 pump or the smaller wheeled GTi6 pump?________________________________________ Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & = |
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Posted 13th May 2014 at 09:47
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welshpug!
Capt Pedantic Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,838 Status: Offline |
Post #21
Just the original one (zx 16v) so probably the same as the S16, less assistance with the bigger wheel and steering feels awesome on the stock 2.4 turn rack.Not tried the gti6 pump, does it fit? by the looks of it the pulley would swap over if you needed a replacement pump without increasing the assistance. ________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 13th May 2014 at 10:08
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #22
Looks amazing guys !!!!Miles had a top engine bracket off a ZX mk1 I thought he said ....plus bottle screw adjusting his Alternator ? Gives you so much more room |
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Posted 13th May 2014 at 10:24
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #23
welshpug! wrote: old news, I'm running that too, came on the S16 engine as well Stop it Mei ... Not old news to us New-uns .... I'll look around for one but just cut 3lb of cast metal off stnd Top mount engine bracket ... Can get to Alternator easy now & under inlet manifold if need be ... The Air Con pump was weighed & was 6.85kgs...wow that's with out oil .!!!! Day666 has attached the following image: |
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Posted 13th May 2014 at 10:19
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welshpug!
Capt Pedantic Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,838 Status: Offline |
Post #24
I think I have had the ZX for 7 years now the 405 for 8, that uses the same bracket too.________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 13th May 2014 at 10:22
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #25
welshpug! wrote: I think I have had the ZX for 7 years now the 405 for 8, that uses the same bracket too.Show off |
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Posted 13th May 2014 at 10:25
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