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Author Subject: removing doors skins
pete_rallye

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Location: Yorkshire

Registered: 12 Dec 2002

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Post #1
Having purchased some fibreglass door skins from mr.fordygti, it has dawned on me that I have no idea how to seperate the skins from the door frame so the frames can be reused.Has anyone done this before and can offer some advice, do's/dont's etc. I'm currently assuming its spot welded and bonded?

Also, recommendations for summin good to bond the frames back onto the skins with?

Ta.

________________________________________

Oulton Park in a BTCC 306 vid 1
Oulton Park in a BTCC 306 vid 2
Lap of the 'ring
Posted 29th May 2013 at 19:22
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daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline
Post #2
Sand away all the edges, and drill out the spot welds with a spot weld drill. It will take you a while...

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 29th May 2013 at 19:25
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pete_rallye

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Location: Yorkshire

Registered: 12 Dec 2002

Posts: 5,253

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Post #3
Cheers, I'll get cracking...

________________________________________

Oulton Park in a BTCC 306 vid 1
Oulton Park in a BTCC 306 vid 2
Lap of the 'ring
Posted 29th May 2013 at 19:29
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fordygti

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Location: Walpole St Andrew

Registered: 07 Dec 2009

Posts: 1,257

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Post #4
2 part resin, bloody strong stuff, um sure even tiger seal.would do the job.

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98 onyx black 306 Rallye
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58 black Volvo c30 sport
Posted 29th May 2013 at 19:33
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pete_rallye

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Location: Yorkshire

Registered: 12 Dec 2002

Posts: 5,253

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Post #5
Any suggestions/examples for the resin? Manufacturer wise that is? Had a google but can't really find it in decent quantities...

________________________________________

Oulton Park in a BTCC 306 vid 1
Oulton Park in a BTCC 306 vid 2
Lap of the 'ring
Posted 29th May 2013 at 20:59
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midlife

Seasoned Pro

Location: Colne, Lancashire

Registered: 13 Mar 2006

Posts: 7,544

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Post #6
Sicaflex will perminantly bond owt to owtYes

Grind around the edge of the door skinWink

Cool

________________________________________

Get used to seeing the yellow one !!!MehMehMehMehMeh
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Team "no front end or engine"
Team "LIMITED EDITION" I live for the 306 stickerSmug
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Posted 29th May 2013 at 21:03
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pete_rallye

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Location: Yorkshire

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Post #7
theres fecking loads of sikaflex's, which one you talking about?!

________________________________________

Oulton Park in a BTCC 306 vid 1
Oulton Park in a BTCC 306 vid 2
Lap of the 'ring
Posted 29th May 2013 at 21:08
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daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline
Post #8
Tiger seal, it will also be described as PU adhesive, body caulking or seam sealer.

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 29th May 2013 at 21:15
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pete_rallye

Seasoned Pro

Location: Yorkshire

Registered: 12 Dec 2002

Posts: 5,253

Status: Offline
Post #9
Good stuff, cheap too. Cheers.

________________________________________

Oulton Park in a BTCC 306 vid 1
Oulton Park in a BTCC 306 vid 2
Lap of the 'ring
Posted 29th May 2013 at 21:17
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daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline
Post #10
Take a few pictures, I'm sure others will appreciate seeing how this is done.

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 29th May 2013 at 21:19
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pete_rallye

Seasoned Pro

Location: Yorkshire

Registered: 12 Dec 2002

Posts: 5,253

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Post #11
Might try it on a spare door first....

________________________________________

Oulton Park in a BTCC 306 vid 1
Oulton Park in a BTCC 306 vid 2
Lap of the 'ring
Posted 29th May 2013 at 21:20
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daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline
Post #12
Probably not a bad idea...

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 29th May 2013 at 21:22
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daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline
Post #13
Also, might be an idea to tack a framework of some kind to the top part of the door as I bet it will get a little flimsy with the skin off. Once you bond on the new skin, if the door is twisted or warped by the skin removal process it will stay that way. So jig it up somehow would be my suggestion.

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 29th May 2013 at 21:24
Profile
prism7guy

Seasoned Pro

Location: DoncastAAAAARGH

Registered: 13 Jan 2008

Posts: 4,640

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Post #14
Pictures of the process would be appreciated. Yes

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Goldie the track car.
Posted 29th May 2013 at 22:11
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pete_rallye

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Location: Yorkshire

Registered: 12 Dec 2002

Posts: 5,253

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Post #15
Just been out for a look, and it doesn't look too horrendous, bit of grinding and drilling etc! Will get some pics when I get stuck in...

________________________________________

Oulton Park in a BTCC 306 vid 1
Oulton Park in a BTCC 306 vid 2
Lap of the 'ring
Posted 29th May 2013 at 22:17
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welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

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Post #16
I'll ask my brother, I don't think there was that much holding the skin on, it was mainly a folded edge and some sealant.

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Posted 29th May 2013 at 22:24
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midlife

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Location: Colne, Lancashire

Registered: 13 Mar 2006

Posts: 7,544

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Post #17
Pete, can you put a pic up of the skin you have please & how much we're they?
I'm not sure which Sikaflex to use, there didn't used to be a choice, they use this stuff to stick aeroplane wings together. Your local car body shop trade counter will point you in the right direction.

Cheers

Cool

________________________________________

Get used to seeing the yellow one !!!MehMehMehMehMeh
Team 330™Cool
Team "no front end or engine"
Team "LIMITED EDITION" I live for the 306 stickerSmug
Team 0-60 in 6.44 & standing qtr in 14.808 @ 94.55mph all with std engineSmug
203bhp Corolla T-Sport daily driver stealthier than Kwai Chang Caine
Posted 29th May 2013 at 22:43
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pete_rallye

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Location: Yorkshire

Registered: 12 Dec 2002

Posts: 5,253

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Post #18
Yeah, will do when I get them.. have used sikaflex before for bonding windscreens in but didnt think it'd be the same stuff for metal and fiberglass...

________________________________________

Oulton Park in a BTCC 306 vid 1
Oulton Park in a BTCC 306 vid 2
Lap of the 'ring
Posted 29th May 2013 at 22:47
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midlife

Seasoned Pro

Location: Colne, Lancashire

Registered: 13 Mar 2006

Posts: 7,544

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Post #19
Pete, can you put a pic up of the skin you have please.

Cheers

Cool

________________________________________

Get used to seeing the yellow one !!!MehMehMehMehMeh
Team 330™Cool
Team "no front end or engine"
Team "LIMITED EDITION" I live for the 306 stickerSmug
Team 0-60 in 6.44 & standing qtr in 14.808 @ 94.55mph all with std engineSmug
203bhp Corolla T-Sport daily driver stealthier than Kwai Chang Caine
Posted 30th May 2013 at 22:13
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pete_rallye

Seasoned Pro

Location: Yorkshire

Registered: 12 Dec 2002

Posts: 5,253

Status: Offline
Post #20
I haven't got it yet but will do when I have. Probably early next week...

________________________________________

Oulton Park in a BTCC 306 vid 1
Oulton Park in a BTCC 306 vid 2
Lap of the 'ring
Posted 30th May 2013 at 22:15
Profile
midlife

Seasoned Pro

Location: Colne, Lancashire

Registered: 13 Mar 2006

Posts: 7,544

Status: Offline
Post #21
Magic, cheers PeteThumbs up

Cool

________________________________________

Get used to seeing the yellow one !!!MehMehMehMehMeh
Team 330™Cool
Team "no front end or engine"
Team "LIMITED EDITION" I live for the 306 stickerSmug
Team 0-60 in 6.44 & standing qtr in 14.808 @ 94.55mph all with std engineSmug
203bhp Corolla T-Sport daily driver stealthier than Kwai Chang Caine
Posted 30th May 2013 at 22:49
Profile
midlife

Seasoned Pro

Location: Colne, Lancashire

Registered: 13 Mar 2006

Posts: 7,544

Status: Offline
Post #22
Any pics yet PeteDunno

Cool

________________________________________

Get used to seeing the yellow one !!!MehMehMehMehMeh
Team 330™Cool
Team "no front end or engine"
Team "LIMITED EDITION" I live for the 306 stickerSmug
Team 0-60 in 6.44 & standing qtr in 14.808 @ 94.55mph all with std engineSmug
203bhp Corolla T-Sport daily driver stealthier than Kwai Chang Caine
Posted 10th Jun 2013 at 17:35
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pete_rallye

Seasoned Pro

Location: Yorkshire

Registered: 12 Dec 2002

Posts: 5,253

Status: Offline
Post #23
haven't got em yet, should be here in the next few days but probably won't be able to do them for a few days after that...

________________________________________

Oulton Park in a BTCC 306 vid 1
Oulton Park in a BTCC 306 vid 2
Lap of the 'ring
Posted 10th Jun 2013 at 20:46
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allanallen

Seasoned Pro

Location: Buxton

Registered: 01 May 2007

Posts: 1,399

Status: Offline
Post #24
I used tiger seal to bond carbon inner and outer door skins, it's very very strong!

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www.bridgecraftmotorsport.co.uk

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Posted 10th Jun 2013 at 22:10
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midlife

Seasoned Pro

Location: Colne, Lancashire

Registered: 13 Mar 2006

Posts: 7,544

Status: Offline
Post #25
This stuff should do the trick too

http://www.cbsonline.co.uk/product/Structural_2-Part_Epoxy_Adhesive_EPOXY195?utm_source=Newsletter&utm_medium=Email&utm_content=EPOXY195&utm_campaign=May%2B2013%2BNewsletter

Cool

________________________________________

Get used to seeing the yellow one !!!MehMehMehMehMeh
Team 330™Cool
Team "no front end or engine"
Team "LIMITED EDITION" I live for the 306 stickerSmug
Team 0-60 in 6.44 & standing qtr in 14.808 @ 94.55mph all with std engineSmug
203bhp Corolla T-Sport daily driver stealthier than Kwai Chang Caine
Posted 13th Jun 2013 at 16:09
Profile
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