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Author Subject: XU10J4RS block with XU10J4 (S16) HELP!!!!!!!!!!!!!!!!!!!!!!!!
Takedown

Senior User

Location: Holland

Registered: 18 Oct 2012

Posts: 845

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Post #1
I let PP Motorsport make up some forged turbo pistons for my car and some forged conrods (1000+BHP rated) with ARP bolts.

And ive made the biggest error ever, theyre for the RFS engine, the XU10J4RS engine , and not for my XU10J4 S16 engine

what are my options?

fitting a RFS lump isnt an option since almost everything from my turbokit is made to match the S16


Will a S16 head fit a RFS underblock?

Posted 19th Apr 2013 at 22:14
birk

Seasoned Pro

Location: Doncaster

Registered: 24 Oct 2005

Posts: 7,032

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Post #2
Put new flanges on your manifolds.

________________________________________

Dimma + Gt35 turbo = Ninja
Solid rear beam mounts £130
07889376885
Dan
Posted 19th Apr 2013 at 22:17
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

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Post #3
block and crank is the same, afaik the valve centrelines are the same, so will work ok as long as valve reliefs are large enough as the diameters vary between the two.

S16 is NOT the J4R, its just J4.

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 19th Apr 2013 at 22:24
Takedown

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Registered: 18 Oct 2012

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Post #4
Welsh, the RFS conrods are 10mm longer then the S16 one...

ive been told my kit wont fit the S16 engine...

Got more info?

Posted 19th Apr 2013 at 22:33
bigbadbowen

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Location: Winchester

Registered: 21 Nov 2003

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Post #5
How did you manage to make that mistake ?

Could always try and sell them and start again ?

Posted 19th Apr 2013 at 22:34
JWP EFi

Turbo Legend!

Location: edinburgh

Registered: 07 Mar 2010

Posts: 2,163

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Post #6
Takedown wrote:
Welsh, the RFS conrods are 10mm longer then the S16 one...

ive been told my kit wont fit the S16 engine...

Got more info?



only 6mm longer mate
Posted 19th Apr 2013 at 22:38
Takedown

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Location: Holland

Registered: 18 Oct 2012

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Post #7
Oke then 6mm i didnt measure...

But can i use them or not?

cause i dont know s**t about the difference between these engines, and i feel gutted!
Posted 19th Apr 2013 at 22:40
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

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Post #8
yes, but piston crown is shorter obviously...

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 19th Apr 2013 at 22:42
Takedown

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Location: Holland

Registered: 18 Oct 2012

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Post #9
So theres nothing to worry about ?
Posted 19th Apr 2013 at 22:46
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

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Post #10
XU10 Deck height is all 235mm.

RFS conrod (158mm) and piston in RFS block, RFS crank (same crank and block as RFY)





RFY piston and rod (152mm) in the same block.

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 19th Apr 2013 at 22:48
swiftyboi006

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Location: Maidenhead

Registered: 12 Apr 2010

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Post #11
Welsh is the man, i dont think hes ever been wrong. I think he once saw a pig fly

________________________________________

cherry p1.....SOLD (regreting this)
blaze p2.....why did i buy this SOLD
Black p3 Love
Posted 19th Apr 2013 at 22:59
Takedown

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Registered: 18 Oct 2012

Posts: 845

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Post #12
Oke , big relief!!!!!!!

Welsh i pmed you with a question

Posted 19th Apr 2013 at 23:07
JWP EFi

Turbo Legend!

Location: edinburgh

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Post #13
you'll be lucky to get a reply
Posted 19th Apr 2013 at 23:07
Takedown

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Registered: 18 Oct 2012

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Post #14
Uhmm whys that?
Posted 19th Apr 2013 at 23:12
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

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Post #15
Replied Razz

Pistons are shorter in rfs.

Longer rods will give lower side thrust forces and

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 19th Apr 2013 at 23:23
Takedown

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Registered: 18 Oct 2012

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Post #16
Im a Lucky guy Wink

thankyou Welsh
Posted 19th Apr 2013 at 23:25
bigbadbowen

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Location: Winchester

Registered: 21 Nov 2003

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Post #17
So you could run a diesel crank as well if you machine off 1mm off the piston ? Then you have steel crank and 2.1 Dunno
Posted 19th Apr 2013 at 23:30
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

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Post #18
No, 2044cc, not quite 2.1, tharts 87x88, 2088 cc.

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 20th Apr 2013 at 01:54
birk

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Location: Doncaster

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Post #19
Still classed as a 2.1 though.

________________________________________

Dimma + Gt35 turbo = Ninja
Solid rear beam mounts £130
07889376885
Dan
Posted 20th Apr 2013 at 10:08
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

Status: Offline

Post #20
naah, gotta be over 2050 to be a 2.1.

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 20th Apr 2013 at 10:26
birk

Seasoned Pro

Location: Doncaster

Registered: 24 Oct 2005

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Post #21
Yea, thought he said it was 2088cc

________________________________________

Dimma + Gt35 turbo = Ninja
Solid rear beam mounts £130
07889376885
Dan
Posted 20th Apr 2013 at 10:39
Takedown

Senior User

Location: Holland

Registered: 18 Oct 2012

Posts: 845

Status: Offline

Post #22
Welsh you know what compratio these 8.5:1 RFS pistons in the RFY engine will give with a standard thicknes HG??


thx in advance
Posted 21st Apr 2013 at 11:34
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

Status: Offline

Post #23
you need to figure out what the dish "should" be to give 8.5-1 on the RFS, then compare the differences and work from there.


Std gasket thickness - RFS - 1.20mm.
Gasket bore - 87mm.

1998cc / 4 = 499.5cc (per cylinder)

Total clearance volume:

499.5cc / (8.5-1 compression ratio) = 58.77cc.

Gasket volume : 87x87x3.14159x1.2mm = 7.13
RFS chamber Vol - 37cc.

therefore dish should be circa 14.64cc.



so: RFS dish + RFS gasket + RFY head

14.64cc + 7.13cc + 40cc = 61.77.

499.5 / 61.77 = 8.08-1.


I believe that's all correct, sounds about right to LOL


You do need to confirm how much lift @ TDC you can run.

I did roughly measure the valve centres and they are the same between RFY and RFS at 40mm, also centreline distance from the side of the combustion chamber to the face of the valve measured in at the same 25mm, valve sizes are very close also, so if the piston designers have given you enough clearance on the radius of the valve cutout you'll be fine.

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 21st Apr 2013 at 12:08
Takedown

Senior User

Location: Holland

Registered: 18 Oct 2012

Posts: 845

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Post #24
Welsh you the man,

What means this though ?



And heres a stock S16 piston vs the Forged one







Posted 21st Apr 2013 at 13:12
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

Status: Offline

Post #25
that is not an S16 piston, its an 8 valve piston LOL

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 21st Apr 2013 at 13:36

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