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Author Subject: Boxer/Relay master cylinders
JWP EFi

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Post #1
does anyone know piston size of above? also whats the chances of them fitting th 306?
Posted 27th Aug 2012 at 21:09
davedgti6

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Location: whiston, prescot

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Post #2
jsa666 wrote:
does anyone know piston size of above? also whats the chances of them fitting th 306?


interesting Hmm they do look like they would fit with some pipe modification and 25.1mm bore

http://www.ebay.co.uk/itm/Brake-Master-Cylinder-Peugeot-Boxer-Delphi-LM80227-25-1mm-Bore-/400313288002?pt=UK_CarsParts_Vehicles_CarParts_SM&fits=Car+Make%3APeugeot|Model%3ABoxer&hash=item5d3488

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Posted 27th Aug 2012 at 21:26
davedgti6

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Post #3
pipes look to be on the right side on this one

http://www.ebay.co.uk/itm/Brake-Master-Cylinder-Peugeot-Boxer-Delphi-LM21025-25-4mm-Bore-/160856733679?pt=UK_CarsParts_Vehicles_CarParts_SM&fits=Car+Make%3APeugeot|Model%3ABoxer&hash=item2573cef7ef

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Posted 27th Aug 2012 at 21:33
JWP EFi

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Post #4
assuming it would fit, would the slightly bigger piston reduce pedal travel much?

in process of fitting 406 4 pot squealers...
Posted 27th Aug 2012 at 21:40
welshpug!

Capt Pedantic

Location: Bigend, Wales.

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Post #5
use 406 mc, known to fit, is the right size.

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Posted 27th Aug 2012 at 21:46
JWP EFi

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Post #6
welshpug! wrote:
use 406 mc, known to fit, is the right size.


i thought 306 gti6 and 406 m/c's were the same?
Posted 27th Aug 2012 at 22:06
welshpug!

Capt Pedantic

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Post #7
same size, but they are different, thought you drive a diseasel LOL

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Posted 27th Aug 2012 at 22:18
JWP EFi

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Post #8
diesel's gone.

whats different about them, guessing a longer stroke????
Posted 27th Aug 2012 at 22:26
welshpug!

Capt Pedantic

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Post #9
naah, wont be any longer as they're the same bore, all the ones I've seen are alloy and so much lighter.

whats wrong with your original one?

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Posted 27th Aug 2012 at 22:43
JWP EFi

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Post #10
welshpug! wrote:
naah, wont be any longer as they're the same bore, all the ones I've seen are alloy and so much lighter.

whats wrong with your original one?


fitted my brembos to mates car, cos he has 1.2's so plenty of clearance, they feel great and NO SQUEAL (yet),

running genuine peugeot pads, anyway, there is a fair bit of pedal travel, have changed fluid last week, bled the

system many times. brakes work as soon as you hit the pedal but just seems like theres too much travel so

i was thinking a bigger mc would help the situation a bit
Posted 27th Aug 2012 at 22:51
welshpug!

Capt Pedantic

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Post #11
Doubt it, bled the rear too?

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Posted 27th Aug 2012 at 23:11
welshpug!

Capt Pedantic

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Post #12
Doubt it, bled the rear too?

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Posted 27th Aug 2012 at 23:11
rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

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Post #13
i tried putting a gti6 mc on my 205 and it wouldn't sit flush against the servo due to the rod inside hitting the back, but i am told the 406 one does fit, so that must be the difference Unsure

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Posted 27th Aug 2012 at 23:17
JWP EFi

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Post #14
welshpug! wrote:
Doubt it, bled the rear too?


Yes, many times over. no air at all. came to conclusion that original mc is on its way out, so looking to replace, but

wanting to upgrade if possible at the same time
Posted 27th Aug 2012 at 23:37
davedgti6

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Post #15
I think you do end up with a longer pedal once you fit 4 pots, I've done some research on the net about this and most say if you increase piston size on your brakes you will end up with a longer pedal, to overcome this it is recommended (on the sites I have been on) to increase the size of the bore on your master cylinder,


For instance I have Midilite Wilwoods and I had a long pedal when I fitted them, on researching these calipers I found a lot of people using these ran a wilwood 25mm master cylinder as well,


I would like to know the difference between the 406 master cylinder and the Gti6 one as both are the same bore, unless it is the servo that's different, or is it the length of the bore inside the 406 master cylinder? longer perhaps to move more fluid? which results in a higher pedal?


I have played around with my Wilwood setup and have got it a lot better for feel and length of pedal, first was to change pads, Ferodo ds2500 are much better than the w**k wilwood smart pads, next I adjusted the length of the rod in the servo (which initially led to brakes all locked on LOL ) and fitted a brand new Gti6 master cylinder which reduced the pedal travel somewhat, I then changed to grooved discs (bit personnel preference I know) which gave me better initial bite,


Unfortunately I then had the problem of the car "nosediving" on braking which I did not want as the back end was going light, more research and I fitted better pads to the back (Mintex 1144's) which seems to have solved the problem, car now stays flat when braking hard and all the discs are nice and clean which indicates all the pads are clamping nicely,


But still the pedal was longer than I liked, what made it worse was that on my Peugeot 505 diesel the pedal is nice and high so when using the 6 it just felt wrong, although the brakes where very good, I then read a thread on here about using just the vacuum pump with the servo and not using the vacuum out of the inlet manifold as well, controversial but I thought I'd give it a go and I thought if my 505 just use's a vacuum pump why can't the 6?,


So I have used a clamp on my hose coming out of the inlet manifold as an experiment to see the difference in pedal feel, the difference was amazing no more long pedal and feels just like the 505, I still have servo assistance through the pump and the brakes are awesome, so much better and loads of feel,


Now I know this is a bodge and do not recommend anyone copys me, but the servo getting vacuum from two different sources is definately giving me a longer pedal (which I know is really due to the 4 pots), that's why I was intrigued on the differences to the 406 master cylinder and if the 25.4mm bore one posted above would fit? (so I can disconnect my bodge)



Awaits to be flamed and to be told I'm gonna not stop one day LOL , but thoughts anyone? Also to all the 4 pot people out there, what's your pedal travel and feel like?


Cheers Dave.. (serial bodger)

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Posted 28th Aug 2012 at 22:00
eddiebeano

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Post #16
Hi Dave, I have Seb's brembos on my 6 at the minute, I've just taken my wilwood midilites off in the pursuit of research! The pedal travel was long with the wilwoods, and feels exactly the same with the brembos. The reason we want to replace the m/c is because the pedal still travels ever so slightly under hard pressure, hence us believing the seals were on the way out. Plus there is a residue dripping down from the m/c. I've been impressed with the brembos so far though, not had chance to drive on track but they have good initial bite, on a par with the wilwoods running ebc yellowstuffs

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Posted 29th Aug 2012 at 22:53
JWP EFi

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Post #17
Dave, you talk about a 25mm master cylinder, surely this isn't a direct fit?? maybe with motorsport

style pedal box though
Posted 29th Aug 2012 at 23:04
JWP EFi

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Post #18
eddiebeano wrote:
Hi Dave, I have Seb's brembos on my 6 at the minute, I've just taken my wilwood midilites off in the pursuit of research! The pedal travel was long with the wilwoods, and feels exactly the same with the brembos. The reason we want to replace the m/c is because the pedal still travels ever so slightly under hard pressure, hence us believing the seals were on the way out. Plus there is a residue dripping down from the m/c. I've been impressed with the brembos so far though, not had chance to drive on track but they have good initial bite, on a par with the wilwoods running ebc yellowstuffs


do you squeal LOL
Posted 29th Aug 2012 at 23:41
davedgti6

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Post #19
jsa666 wrote:
Dave, you talk about a 25mm master cylinder, surely this isn't a direct fit?? maybe with motorsport

style pedal box though


What I meant was if people are using the same Midilite calipers as me and are recommended to be using a 25mm bore Wilwood master cylinder (albeit with a pedal box granted), then using 4 pots on a 306 would be better using a 25mm master cylinder as well maybe?


Thats why I was intrigued to whether or not the boxer master cylinder you inquired about would fit, just need someone to buy one and be a guinea pig really Hmm

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Posted 30th Aug 2012 at 16:43
JWP EFi

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Post #20
i'm due a mate a favour so seeing as his m/c is possibly on its way out, i might try the boxer m/c

on his car to see if theres a difference, priced it up today at ecp, £97+vat
Posted 30th Aug 2012 at 21:28
JWP EFi

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Post #21
another thing i noticed was when we were bleeding the brakes, there is alot of flex in the bulkhead,

i would think if there was a way to reduce or even stop this then you'd notice a difference

i saw an accord type r at knockhill other week that had a very simple brace to reduce flex

this might be worth looking into maybe
Posted 30th Aug 2012 at 21:50
matt evans

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Post #22
Im having another go at bleeding my brembos next week. Im convinced theres still air in there somewhere.

I fitted AP 4 pots on my RS turbo years back and never had an issue with the pedal feeling long at all. It felt exactly the same with the ap's as the s**tty old single pot sliding calipers, so im gonna persevere with mine for a while longer

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honestly3k wrote:
Do you wrestle for a living matt? You sound like a monster LOL


owain wrote:
Nothing involving a 306 can be considered worthwhile.

Posted 30th Aug 2012 at 21:53
JWP EFi

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Post #23
how are you bleeding yours mate?
Posted 30th Aug 2012 at 21:54
matt evans

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Post #24
jsa666 wrote:
how are you bleeding yours mate?


We've been using a workshop pressure bleeding machine. Im gonna do it the old fashioned way with the pedal next week, and yes ive bled fronts and backs numerous times....

Annoying!

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1999 Astor Grey GTi-6 OEM+ (now gone...)
2004 Aegean Blue 206 GTi 180 (also gone...)
2006 Skoda Fabia vRS in Sprint Yellow

honestly3k wrote:
Do you wrestle for a living matt? You sound like a monster LOL


owain wrote:
Nothing involving a 306 can be considered worthwhile.

Posted 30th Aug 2012 at 21:57
JWP EFi

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Post #25
i changed mates fluid few weeks back, bled it old skool way 3 times over

fitted brembos and bled, 2 days later we checked for air and there wasnt a single bubble so i'm

confident theres no air in the system, plus he has braided lines throughout so should be

better than this surely

whats your issues btw?
Posted 30th Aug 2012 at 22:09

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