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Author Subject: Removing Slam Panel
stu

Seasoned Pro

Location: Milton Keynes

Registered: 22 Aug 2006

Posts: 5,525

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Post #1
Afternoon all,

I need to swap my slam panel over, as the headlight fixings on the one currently fitted are damaged. I thought it would be easier to swap the slam panel, rather than repair the threads on the existing one.

Now, I've read on here that the slam panel can be removed with the bumper, lights etc all still attached, just by undoing the slam panel bolts (2 by the wings, 2 by the bumper fixing points, is that all of them?).

Doing it this way would allow me to get better access to the headlight fixings so that I can remove them, some have rounded and others have snapped.

Is it as simple as that though? Or is there more to it? Unsure

I realise I'd need to unplug the lights, but is there anything I'm missing?

Having never removed the slam panel before I thought it would be best to check before I start.

If someone could talk me through the various steps then that would be appreciated. Thumbs up

I have searched on here but I couldn't find a comprehensive guide as to what's involved, people just talk about it being simple and straightforward, but I've attempted so called straightforward jobs in the past and they were anything but.
Posted 7th May 2011 at 20:31
greenbelt

Seasoned Pro

Location: How's Life In London?

Registered: 23 Apr 2006

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Post #2
Disconnect the bonnet release cable and bonnet alarm sensor behind the drivers side headlight as well Wink

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Posted 7th May 2011 at 20:36
dangti6

aka JKshooter

Location: Taunton, Somerset

Registered: 15 Jun 2006

Posts: 10,305

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Post #3
There are the 2 fixings at the top by the wings (13mm), and 2 on each end of the slam panel which the bumper inner support joins to. They are at 3 and 9 o clock.

There is an attachment at the sides (10mm) which needs to be loosened in order for the bumper to slide forwards. You only need to loosen enough to slide the bumper from the bracket, not undo. You need to remove the arch liners to do this. The foglights attach to the front part of the arch liner at the bottom.

Don't forget there are 3 fixing tabs that join to the lower cross member where the power steering steering cooler and wiring loom passes. These need to be undone from under the car and then something like a large screwdriver, or pliers to hold the clip on the top to stop it spinning. You may not have all of these in tact anyway, as they are brittle plus any light knock to the front would snap them.

I wish you the best of luck!

You need either 3 arms, or child like hands to do it without swearing.

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  • Posted 7th May 2011 at 20:43
    Rich E Forum Admin

    Location: Hertfordshire

    Registered: 27 Apr 2005

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    Post #4
    Yeah, to remove completely you'll need to remove the upper grille and disconnect the bonnet release cable as said. Assuming it's the Rallye you're working on then the alarm switch won't be there of course.

    The only other thing you need to do besides disconnecting all the wiring is to remove the bolts that hold the bumper to the lower cross member, assuming the straps haven't snapped of course!

    edit: Dan beat me to it, but the bumper will come off the adjusters on the wing without loosening them. Oh, and the fog lights / blanks do not attach to the arch liner floor either, but the lip of the bumper does so it will need to be detached but I suspect you will have this off already.

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    Posted 7th May 2011 at 20:57
    dangti6

    aka JKshooter

    Location: Taunton, Somerset

    Registered: 15 Jun 2006

    Posts: 10,305

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    Post #5
    Rich E wrote:


    edit: Dan beat me to it, but the bumper will come off the adjusters on the wing without loosening them. Oh, and the fog lights / blanks do not attach to the arch liner either.


    So I sat there with a 10mm trying to get my shovel hands in for nothing LOL

    On the 6 I broke, the front lower section of arch liner/bumper liner (often missing) was attached to the bottom of the fog light.

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  • Posted 7th May 2011 at 20:57
    Rich E Forum Admin

    Location: Hertfordshire

    Registered: 27 Apr 2005

    Posts: 7,757

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    Post #6
    dangti6 wrote:
    On the 6 I broke, the front lower section of arch liner/bumper liner (often missing) was attached to the bottom of the fog light.

    No, there's only one screw hole in the front part of them which goes on top of the bumper lip and screws directly to the bumper. They have a cut-out in their shape that goes around the fog light leg.

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    Posted 7th May 2011 at 21:18
    tvrfan007

    Seasoned Pro

    Location: In the garage

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    Post #7
    I can't see it speeding the job up much doing it this way Stu. follow the conventional imo.

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    Posted 7th May 2011 at 21:43
    stu

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    Location: Milton Keynes

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    Post #8
    Cheers for the info. Thumbs up

    Think I may remove the bumper first, so that I can get a better feel for how the slam panel comes off.

    Seems as though it will be fairly straightforward, just wanted to make sure of a few things before I started.

    Will take it steady and see how it goes.
    Posted 7th May 2011 at 21:58
    thugpuggin

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    Location: Bristol

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    Post #9
    If you do it the convential way make sure you avoid whale face when refitting the bumper.

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    Posted 8th May 2011 at 04:22
    stu

    Seasoned Pro

    Location: Milton Keynes

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    Post #10
    Whale Face? WTF is that? Laugh
    Posted 8th May 2011 at 16:36

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