Post #1
I followed the FAQ but this only allows the Mani to be pulled about 2'' off the head, what else needs to be removed to get it right off? Is it difficult? Could do with a bit more space for cleaning the faces off prior to fitting new gasket
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| Author | Subject: How to fully remove inlet Mani? |
 gti-dan
Regular  Location: Yorkshire Registered: 03 Jan 2010 Posts: 461 Status: Offline |
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 Posted 10th Jan 2011 at 17:10
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anth_gti6
Seasoned Pro  Location: sunderland Registered: 09 Nov 2004 Posts: 5,264 Status: Offline |
Post #2
You must have missed a bolt. If I remember right (and I haven't removed one in over 4 years) there is a hidden bolt underneath that you have to get off. Have you removed all the fuel lines etc?________________________________________ ex white Phase 1 Gti6, killed at cadwell park in November 07 |
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Posted 10th Jan 2011 at 17:15
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pugplus!
Seasoned Pro  Location: Pontypool (southwales) Registered: 13 Feb 2009 Posts: 3,379 Status: Offline |
Post #3
gti-dan wrote: I followed the FAQ but this only allows the Mani to be pulled about 2'' off the head, what else needs to be removed to get it right off? Is it difficult? Could do with a bit more space for cleaning the faces off prior to fitting new gasket hi, dont worry this a really easy job. by the sounds of it you have not taken off the loom that goes to all the sensors on the t/b and injectors. if you take them off and push them down through the inlet it should come off. also make sure the brackets underneath the inlet are off. hope this helps. many thanks,richard. ________________________________________ Pugplus Peugeot parts specialists!!1000`s & 1000`s of new & used parts in stock International shipment Genuine Peugeot parts suppliers A range of Peugeot's for sale Contact info: Mob:07532066648 (richard) Email: pugplus@hotmail.com |
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Posted 10th Jan 2011 at 17:17
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gti-dan
Regular Location: Yorkshire Registered: 03 Jan 2010 Posts: 461 Status: Offline |
Post #4
I disconnected 2 plugs off the tb but could see a load of cables still connected underneath, not a plug tho so couldn't unplug. Is there a plug somewhere further down the line?Will there b any issues in disconnecting injectors and fuel lines etc? |
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Posted 10th Jan 2011 at 17:39
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jbradders
Regular  Location: Strood Registered: 01 Dec 2008 Posts: 150 Status: Offline |
Post #5
I Think there are 3 on the throttle body area,2 of them are underneath.Edit: 4 with map sensor |
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Posted 10th Jan 2011 at 17:45
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daveyboy
aka Jim Davey  Location: Southampton Registered: 01 Oct 2007 Posts: 8,648 Status: Offline |
Post #6
Yes, the fuel will be under pressure so don't spray yourself in the eye with it. And there is a 13mm? bolt on a bracket underneath, hard to get ar with the small gap between the plenum and the radiator but it wont come off till you remove that first. ________________________________________ R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.Some of my services: (See my for sale threads) Engine mount/chassis repair Solid Beam Mounts BACK IN PRODUCTION Harness bars |
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Posted 10th Jan 2011 at 17:44
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lotek
Seasoned Pro  Location: Berkshire Registered: 04 Dec 2007 Posts: 6,107 Status: Offline |
Post #7
pull dipstick out aswell  |
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Posted 10th Jan 2011 at 17:45
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daveyboy
aka Jim Davey Location: Southampton Registered: 01 Oct 2007 Posts: 8,648 Status: Offline |
Post #8
lotek wrote: pull dipstick out aswell Well, undo the bolt on the dipstic tube if you have'nt already done that yeah!  ________________________________________ R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.Some of my services: (See my for sale threads) Engine mount/chassis repair Solid Beam Mounts BACK IN PRODUCTION Harness bars |
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Posted 10th Jan 2011 at 17:46
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gti-dan
Regular Location: Yorkshire Registered: 03 Jan 2010 Posts: 461 Status: Offline |
Post #9
Yeah I've undone all those hidden bolts and dipstick etc. the inlet is off, but only a few inches, need to get it right off. It will be the loom underneath. Didnt appear to be a plug though, will have another look nxt week |
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Posted 10th Jan 2011 at 18:25
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gtisid
Seasoned Pro  Location: chelmsford Registered: 22 Mar 2003 Posts: 4,992 Status: Offline |
Post #10
back of the throttle position sensor there is a clip, have to get it from underneath. think that is what the sensor is. so much easier if you remove the airbox and inlet pipe if you have not already done so________________________________________ puglessPhase 1 GTI 6 1996-1997 Subaru Impreza GB270 2007-2008 rare spiderman comics same day international courier |
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Posted 10th Jan 2011 at 20:03
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jbradders
Regular Location: Strood Registered: 01 Dec 2008 Posts: 150 Status: Offline |
Post #11
There is a plug on the icv that is sort of hidden. |
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Posted 10th Jan 2011 at 20:05
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gtisid
Seasoned Pro Location: chelmsford Registered: 22 Mar 2003 Posts: 4,992 Status: Offline |
Post #12
it may well be that one________________________________________ puglessPhase 1 GTI 6 1996-1997 Subaru Impreza GB270 2007-2008 rare spiderman comics same day international courier |
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Posted 10th Jan 2011 at 22:47
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cwspellowe
Seasoned Pro  Location: Calderbank Registered: 19 Jul 2009 Posts: 6,496 Status: Offline |
Post #13
jbradders wrote: There is a plug on the icv that is sort of hidden. Bingo. You can't really see it from above, but it's 99% guaranteed it's that one. ________________________________________ Bye bye Sundance Kid |
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Posted 11th Jan 2011 at 00:39
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davewagon
Senior User  Location: Corby / Northampton Registered: 21 Feb 2007 Posts: 889 Status: Offline |
Post #14
Bump for an old thread!Why would be the correct torque settings for the manifold bolts? And what could you use to clean the faces of the inlet and the engine, alcohol? Meths? Regards, Dave ________________________________________ Team: Moonstone GTI-6™Team: ian7675 wrote: Remember....a 6 isn't just a car, it's a part time job  |
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Posted 8th Apr 2012 at 09:46
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welshpug!
Capt Pedantic  Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,838 Status: Offline |
Post #15
sharp blade  correct torque settings in the haynes manual. ________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 8th Apr 2012 at 09:58
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stan_306gti6
Forum Admin Location: Kent Registered: 18 Jan 2004 Posts: 21,768 Status: Offline |
Post #16
Moved to Engines.  ________________________________________ "Supercharged - 454.1bhp/317.5lb/ft"Peugeot 306 GTi-6 2000 (X), Moonstone  |
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Posted 8th Apr 2012 at 10:01
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davewagon
Senior User Location: Corby / Northampton Registered: 21 Feb 2007 Posts: 889 Status: Offline |
Post #17
Cool, cheersEdit: won't you risk scraping shut into the cylinders? ________________________________________ Team: Moonstone GTI-6™Team: ian7675 wrote: Remember....a 6 isn't just a car, it's a part time job |
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Posted 8th Apr 2012 at 10:09
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stan_306gti6
Forum Admin Location: Kent Registered: 18 Jan 2004 Posts: 21,768 Status: Offline |
Post #18
davewagon wrote: Cool, cheers Edit: won't you risk scraping shut into the cylinders? When I do things like this, I always get some kitchen towels and screw four of them up into balls and place one in each port. Then you can start scraping. That way when you've finished and all the shards of old gasket are sitting on top of them, you can pull each one out with a set of pliers and the rubbish doesn't fall into the engine. ________________________________________ "Supercharged - 454.1bhp/317.5lb/ft"Peugeot 306 GTi-6 2000 (X), Moonstone |
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Posted 8th Apr 2012 at 10:24
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davewagon
Senior User Location: Corby / Northampton Registered: 21 Feb 2007 Posts: 889 Status: Offline |
Post #19
________________________________________ Team: Moonstone GTI-6™Team: ian7675 wrote: Remember....a 6 isn't just a car, it's a part time job |
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Posted 8th Apr 2012 at 10:28
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davewagon
Senior User Location: Corby / Northampton Registered: 21 Feb 2007 Posts: 889 Status: Offline |
Post #20
Okay, I have just been out and removed the inlet manifold and replaced the paper gasket with a Phillipm PTFE type. Also replaced the resonator with an Aluminium bung to see how that goes.I was feeling all really wicked with myself and had a high sense of achievement etc etc, however bolts J and K (below) simply will not match back up to the holes. I'm sure its due to the fact that the new gasket is much thicker than the original one, and has spaced the whole manifold up slightly, but I would like someone to confirm this please? Do these bolts NEED to go back in, will the manifold have enough support without them? Why can't I get them back in if they are supposed to??   Regards, Dave ________________________________________ Team: Moonstone GTI-6™Team: ian7675 wrote: Remember....a 6 isn't just a car, it's a part time job |
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Posted 8th Apr 2012 at 14:28
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stan_306gti6
Forum Admin Location: Kent Registered: 18 Jan 2004 Posts: 21,768 Status: Offline |
Post #21
Fit these bolts first Dave, just a few turns by hand and then get all the other manifold bolts in by a few turns as well, and then you will find they will all fit. ________________________________________ "Supercharged - 454.1bhp/317.5lb/ft"Peugeot 306 GTi-6 2000 (X), Moonstone |
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Posted 8th Apr 2012 at 14:37
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davewagon
Senior User Location: Corby / Northampton Registered: 21 Feb 2007 Posts: 889 Status: Offline |
Post #22
Feck lol!I've fitted it all back together now (bar those bolts) another few hours to lose yet lol Cheers Stan ________________________________________ Team: Moonstone GTI-6™Team: ian7675 wrote: Remember....a 6 isn't just a car, it's a part time job |
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Posted 8th Apr 2012 at 15:13
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stan_306gti6
Forum Admin Location: Kent Registered: 18 Jan 2004 Posts: 21,768 Status: Offline |
Post #23
Best get back out there and fit them then. ________________________________________ "Supercharged - 454.1bhp/317.5lb/ft"Peugeot 306 GTi-6 2000 (X), Moonstone |
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Posted 8th Apr 2012 at 15:17
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davewagon
Senior User Location: Corby / Northampton Registered: 21 Feb 2007 Posts: 889 Status: Offline |
Post #24
Okay, I've just been and done this, didnt take that long in the end lolHOWEVER! When i restarted the engine this time the car immediately started over-revving! We double checked the throttle cable and tried again, this time the car started and started revving again, i pressed the accelerator just to see what that did and the engine dies down. But the car wont run smoothly now, it makes a horrible cracking/poppoing noise every so often and my dad reckons he saw a spark coming from the injector/manifold bolt when i made a popping noise? Any suggestions? Regards, Dave ________________________________________ Team: Moonstone GTI-6™Team: ian7675 wrote: Remember....a 6 isn't just a car, it's a part time job |
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Posted 8th Apr 2012 at 15:59
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atterz
Seasoned Pro  Location: Stafford Registered: 18 Feb 2011 Posts: 1,134 Status: Offline |
Post #25
Sounds like an air leak from somewhere, are you 100% you have tightened all the bolts correctly that bolt it to the head. And also is the seal etc ok on the resonator bung?________________________________________ owain wrote: A GTI-6 with a good dashboard and the seats down can outsprint an E46 M3 in July. |
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Posted 8th Apr 2012 at 16:02
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