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Author Subject: High Boost Supercharged Rallye
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

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Post #151
Started to refresh the sills, i have newer Side Skirts to fit

I plan to use my works Rivnut gun to make Skirts removable as a few members on here have done

Some of the holes for Skirts are uneven, need to consider straighten up sills which look to be damaged by jack
All gets hiden by Side skirts but it looks rough
can only think it was damage by last owners... 99% time i am careful with jack

I have access to a competent welder so hopefully I can get a few plates welded here and there


Pictures of arches are off...




pictures of damage to sills... there is more i plan to repair/derust all this




Cleaned debris off the sills...


Cyclones will be refitted shortly and Speedlines will be getting powder... unsure of colour yet but they will not be white!

black stuff on sill is Mastic/Silicone will be getting removed

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 28th Jun 2013 at 11:16
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

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Post #152
got a fair few bits done last few weeks

New bonnet fitted i cleaned up best i could, rubbed down underside of bonnet and painted with Bianca rattle tins pretty happy with the result




Wheels are away getting Powder coated Anthracite, got standard ish looking Speedline Centre cap gel stickers

Waiting on Front and Rear bumper and side skirts getting painted

had a welder patch in L shape sections replacing any rusty/jack damaged sections.
removed a few patches of rust before and after, used about 3 different Bilt Hamber Rust products that other members on here have been using

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 1st Aug 2013 at 11:43
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

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Post #153
Sills fixed... welded, rubbed down, cleaned up, sealed, cleanup some more, Rust inhibitor wax applied inside sills and few other places then painted.

Test fitted Side Skirts seems to fit pretty good.

Can still see the welds, they will pretty much be hidden by Side Skirts

Rubber grommet there for access with Rust inhibitor wax - put this stuff on most panels/box sections I wont see or have access to, most of the interior to avoid any accidents when welding so had access to sills towards back of car.











Delighted with the Rivnut inserts

did have better pictures but seemed to have misplaced them
edit : pictures crap will attempt to find another one

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 6th Aug 2013 at 16:59
coskev

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Location: Oswestry

Registered: 01 Nov 2009

Posts: 3,132

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Post #154
Great workThumbs up

What size riv nuts did you use?

Will use them on mine next time skirts come offWink

________________________________________

Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 6th Aug 2013 at 16:41
russbez

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Location: Inverness-Shire

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Post #155
passenger side is M5 - couldnt use M4s at all holes were pretty big already
driver side id rather not talk about LOL
needless to say i needed some practice!!

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 6th Aug 2013 at 16:50
russbez

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Post #156
Few patches painted gloss white to cover up old Etch primer I used when installing Swirl pot


Bought some 6mm adhesive sound proofing to try and save my hearing a little



________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 6th Aug 2013 at 16:51
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

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Post #157
Car is booked in with Wayne Scholfield at end of month for a Remap
doubt i will get my Bumpers and Skirts done in time, will have to get them back and put them on the way they are.

Wheels going back to powder coaters not quiet 100% sure about them yet.... finish isnt quiet right


pressure washed some pretty mint door cards, waiting for them to dry now Yes

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 6th Aug 2013 at 16:58
coskev

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Location: Oswestry

Registered: 01 Nov 2009

Posts: 3,132

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Post #158
M5's?

Didn't see those listed,thought they went up in even numbers like majority of boltsDunno

________________________________________

Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 6th Aug 2013 at 16:59
Takedown

Senior User

Location: Holland

Registered: 18 Oct 2012

Posts: 845

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Post #159
Great car mate..


I think gloss black wheels will look the tits with the white
Posted 6th Aug 2013 at 17:50
russbez

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Post #160
cheers guys, it was a toss up between Anthracite and Gloss Black tbh

yeh i should of got welder to plate upper side of sills but it would be really noticeable
so i tried to make do..... the holes were pretty damaged, attempted to get M5 inserts to fit.... they did really badly though

but then my welder is on holiday so i decided just to drill out larger holes and use M6 inserts on drivers side

it all gets hidden but the semi OCD part of me tells me both sides should be the same LOL

i got more done tonight but bed is calling me.

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 6th Aug 2013 at 22:10
mik

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Location: Kent

Registered: 17 Feb 2011

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Post #161
Good work.

My car had a jacking dent on the driver's sill box section in exactly the same place as yours. Either car fell off jack or jacked car on the sill cover. All fixed now though.

I know what you mean about OCD fixing things to look good even they will never be seen, being under covers etc, I'm the same.

________________________________________

Cherry Rallye SOLD

Posted 6th Aug 2013 at 22:27
Takedown

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Post #162
REdo them Gloss black please!
Posted 7th Aug 2013 at 11:31
russbez

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Post #163
doubt that will happen there already Anthracite LOL

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 7th Aug 2013 at 11:35
Takedown

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Post #164
Do em again black Wink
Posted 7th Aug 2013 at 21:51
russbez

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Post #165
more bits i got coated



doubt ill fit them all anytime soon, lacking the motivation just want the thing on the road

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 7th Aug 2013 at 21:56
russbez

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Post #166
Some movement regards Side skirts and Bumpers
had to rub them down some more though.... painter wants them off me before end of the week

Long last heat shield bracket now fitted


some of the interior back in



I broke passenger side seatbelt, inspecting the springy clip thinking it was broken.... it wasnt but it is now

managed to put it back together but it isnt as tight as it was before
awaiting replacement

tested out my new ramps so i can get my jack right under the car, how the car is sitting just now...


wheels should be back in week or so, getting intercooler bottom brackets powder coated and battery bracket type holder done too this will clean a few minor niggles

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 14th Aug 2013 at 12:20
russbez

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Location: Inverness-Shire

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Post #167
Back quarter panels view…. seam sealer and rust inhibitor wax on top


Replacement seatbelt and interior back in





Exterior came back few days ago, left it as long as I could to cure before I got the itch to fit them



Fitted, I think I will cry if I get stone chips Yes




Side Skirts can go on once I sort the daft stickie clips out
Colour difference is not too bad, rather happy

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 19th Aug 2013 at 12:05
eddy_gti6

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Location: Durham

Registered: 20 Oct 2008

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Post #168
black wheels and black masks Thumbs up
Glad to see you making some progress on this russ

________________________________________


Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & =
Posted 19th Aug 2013 at 11:44
russbez

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Location: Inverness-Shire

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Post #169
cheers bud, those wheels are anthracite but they are peeling already hardly even used them

awaiting my Speedlines
not too sure if id bother with black masks

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 19th Aug 2013 at 11:48
mik

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Location: Kent

Registered: 17 Feb 2011

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Post #170
Black masks look the duck's nuts. I tried to avoid getting them on the grounds I'd spend loads but couldn't help myself. Pleased I did.

Your car is looking nice and shiny, I bet it's very satisfying to see it come together.

________________________________________

Cherry Rallye SOLD

Posted 19th Aug 2013 at 18:37
buzzbrightyear

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Location: hiding all receipts for car

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Post #171
mik wrote:
Black masks look the duck's nuts. I tried to avoid getting them on the grounds I'd spend loads but couldn't help myself. Pleased I did.

Your car is looking nice and shiny, I bet it's very satisfying to see it come together.


They look ace but has anybody noticed there headlights arent as bright?
I removed mine because at night i found it hard to see without the main beam on

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 19th Aug 2013 at 21:31
mattgti6phase2

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Location: inside my 6 abusing the tarmac!!

Registered: 16 Jul 2010

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Post #172
Made no difference for me. If it made a difference then I can't see why manufactures have black mask headlights as standard on a lot of modern cars.

________________________________________

Team Nile 6 Superman
Team: 40.2 MPG Smile
5 x a 306 owner!
currently abusing type r's in a town near you ™ Wink
I truely live for the 306 ®
Build date: 29th October 1997 Wednesday's car
midweek madness Tee hee
Posted 19th Aug 2013 at 22:50
honestly3k

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Location: Berkhamsted

Registered: 06 Apr 2009

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Post #173
mattgti6phase2 wrote:
Made no difference for me. If it made a difference then I can't see why manufactures have black mask headlights as standard on a lot of modern cars.


You do have HID's though Shock

________________________________________

''Oh, it does handle like a golf!'' Why drive a Golf....when you can drive a GTi-6?
Posted 19th Aug 2013 at 23:04
mattgti6phase2

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Location: inside my 6 abusing the tarmac!!

Registered: 16 Jul 2010

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Post #174
Roll eyes

Even still no difference. Manufactures even do this on halogen bulb set ups to.

________________________________________

Team Nile 6 Superman
Team: 40.2 MPG Smile
5 x a 306 owner!
currently abusing type r's in a town near you ™ Wink
I truely live for the 306 ®
Build date: 29th October 1997 Wednesday's car
midweek madness Tee hee
Posted 20th Aug 2013 at 00:38
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

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Post #175
mik wrote:
Black masks look the duck's nuts. I tried to avoid getting them on the grounds I'd spend loads but couldn't help myself. Pleased I did.

Your car is looking nice and shiny, I bet it's very satisfying to see it come together.


Yes definitely! The bumpers were the worst part of the car they were a mess. Good feeling having it back on the road LOL

I will see how my Speedlines look on the car, I do like the whole dark wheel and dark headlight masks
But decent ones dont look cheap, and I didnt want to buy someone elses second hand project and have them peel from inside or let moister in.

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 20th Aug 2013 at 09:26

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