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Author Subject: Cam timing out
zac

Seasoned Pro

Location: Leeds city centre

Registered: 26 Dec 2005

Posts: 2,627

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Post #1
Was taking the car for a good blast the other night and it suddenly decided to run like it was on 3 cylinders. Sounded like an Impreza.

I figured it was a coil pack, although it was quite abrupt in nature and would not run without cutting out unless I kept the revs up a bit; to my knowledge, it should still run at idle with a duff coil pack, albeit sounding a bit lumpy.

So I limped about a mile home, and have today discovered that it's not a coil pack.

Is it possible that the timing belt has slipped a bit? I'd like to check the cam timing, but it's something I've never done so I'm not too sure what exactly I'm looking for!

Any help would be massively appreciated.

Cheers

________________________________________

Hit the limiter in 6th gear at 169mph (GPS - TomTom on the German autobahn). Still pulling like a train too. Cheers

- Phase 3 GTi-6 (409hp 'charged weekend toy)
- Phase 2.5 Rallye (daily driver)

R.I.P Pete Sims
Posted 21st Mar 2010 at 18:42
james_gti6

Senior User

Location: Goodwick

Registered: 18 Jan 2010

Posts: 528

Status: Offline

Post #2
might help

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Posted 20th Mar 2010 at 15:57
mabgti

NV motors

Location: Bham tunnel @7400rpm

Registered: 28 Aug 2003

Posts: 9,127

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Post #3
i had a similar issue... turned out to be a a leak on manifold.. tightening the bolts up to torque sorted it Yes

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Posted 20th Mar 2010 at 18:57
zac

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Location: Leeds city centre

Registered: 26 Dec 2005

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Post #4
I'll have a look Mab, but it doesn't sound right to me. No

Let's just say I was stretching her legs and all of a sudden it went. Struggles to start and just runs absolutely terribly if it does start, shakes like a shitting dog for a few seconds and then stalls.

________________________________________

Hit the limiter in 6th gear at 169mph (GPS - TomTom on the German autobahn). Still pulling like a train too. Cheers

- Phase 3 GTi-6 (409hp 'charged weekend toy)
- Phase 2.5 Rallye (daily driver)

R.I.P Pete Sims
Posted 20th Mar 2010 at 19:50
chris with a pug

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Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

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Post #5
Just whip off the cover and see if all the holes line up, but just bare in mind that if your timing was advanced it wont line up.
Posted 20th Mar 2010 at 20:00
zac

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Location: Leeds city centre

Registered: 26 Dec 2005

Posts: 2,627

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Post #6
There are a couple of manifold bolts loose.

However, the cam timing definitely doesn't quite line up. Sad

I appear to have different pullies compared with the ones shown in the FAQ though; do later engines have a different pulley design?

Got a mate coming up to have a gander as I don't know enough about timing to risk damaging the engine.

________________________________________

Hit the limiter in 6th gear at 169mph (GPS - TomTom on the German autobahn). Still pulling like a train too. Cheers

- Phase 3 GTi-6 (409hp 'charged weekend toy)
- Phase 2.5 Rallye (daily driver)

R.I.P Pete Sims
Posted 21st Mar 2010 at 18:31
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

Status: Offline

Post #7
guess you have a single 18mm bolt in the middle?

like this;

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Posted 21st Mar 2010 at 18:51
fletch

Track Head

Location: The nearest Shell garage

Registered: 12 Jun 2004

Posts: 12,273

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Post #8
Two different designs of pulley Zac, seen a couple of the older style break before, so I think your deisng is preferable. How far out is the timing?
Posted 21st Mar 2010 at 19:47
zac

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Location: Leeds city centre

Registered: 26 Dec 2005

Posts: 2,627

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Post #9
No mate they're not the same as that, the inlet pulley is actually different from the exhaust pulley. Inlet has a big circular hole on one of the 'spokes'. Maybe an older style engine has been used for the rebuild?

Fletch, it's hard to tell as I've not fully taken the cover off, just the top bolts so I can prize it open to look. But around 10-20 degrees I'd say.

________________________________________

Hit the limiter in 6th gear at 169mph (GPS - TomTom on the German autobahn). Still pulling like a train too. Cheers

- Phase 3 GTi-6 (409hp 'charged weekend toy)
- Phase 2.5 Rallye (daily driver)

R.I.P Pete Sims
Posted 21st Mar 2010 at 20:15
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

Status: Offline

Post #10
Alloy bottom pulley?

sounds like this type of pulley then

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need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 21st Mar 2010 at 20:26
zac

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Location: Leeds city centre

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Post #11
It's not that type of pulley either! Are there any other types? LOL:

________________________________________

Hit the limiter in 6th gear at 169mph (GPS - TomTom on the German autobahn). Still pulling like a train too. Cheers

- Phase 3 GTi-6 (409hp 'charged weekend toy)
- Phase 2.5 Rallye (daily driver)

R.I.P Pete Sims
Posted 21st Mar 2010 at 20:30
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

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Post #12
not o.e that I ever remember seeing nope LOL

have you got an alloy bottom pulley on there? how do you know that the cam is out? tried a pin into it?

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 21st Mar 2010 at 20:38
adam b

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Location: The Nam

Registered: 24 Jan 2006

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Post #13
Could be the HG gone between two cylinders - sounds very familiar. Have you comp tested it?

I thought it was a coilpack and it sounded like a subaru / on 3 cylinders. Don't run it until you comp test it as you might burn a channel in the head - can be ally welded and skimmed but its a pain in the arse.

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Nothing to see here
Posted 21st Mar 2010 at 20:45
zac

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Location: Leeds city centre

Registered: 26 Dec 2005

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Post #14
Standard crank pulley. Can tell they're out just by looking at them; in all the diagrams I've looked at you can see that they're nice and symmetrical..just look slightly out of sync'. I've got a couple of photos but they aren't the best.

Adam, I'm not going to start it up until I'm 100% that the timing is okay. Don't think it's the HG but will bear it in mind.

________________________________________

Hit the limiter in 6th gear at 169mph (GPS - TomTom on the German autobahn). Still pulling like a train too. Cheers

- Phase 3 GTi-6 (409hp 'charged weekend toy)
- Phase 2.5 Rallye (daily driver)

R.I.P Pete Sims
Posted 21st Mar 2010 at 20:49
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

Status: Offline

Post #15
I wouldn't trust the standard crank pulley Thumbs up


sods law, there is a 3rd type of pulley, found this;

the engine RichW built for Bininoz

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 21st Mar 2010 at 20:47
zac

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Location: Leeds city centre

Registered: 26 Dec 2005

Posts: 2,627

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Post #16
That's the kiddy! Except mine's on the inlet...not that it makes a difference. What's up with the standard crank pulley then?

________________________________________

Hit the limiter in 6th gear at 169mph (GPS - TomTom on the German autobahn). Still pulling like a train too. Cheers

- Phase 3 GTi-6 (409hp 'charged weekend toy)
- Phase 2.5 Rallye (daily driver)

R.I.P Pete Sims
Posted 21st Mar 2010 at 21:18
rudolf

Seasoned Pro

Location: Skelmersdale

Registered: 07 Apr 2004

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Post #17
The rubber damper can come loose causing the timing hole to be out.

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Posted 21st Mar 2010 at 22:09
mabgti

NV motors

Location: Bham tunnel @7400rpm

Registered: 28 Aug 2003

Posts: 9,127

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Post #18
Zac who built your engine?

was it custom mapped at waynes? as i presume he'd alter the timing a bitYes

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Team Supercharged Gti-6

NV Motorsport
Automotive Performance Tuning
0121 448 7515
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Posted 21st Mar 2010 at 22:25
adam b

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Location: The Nam

Registered: 24 Jan 2006

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Post #19
Mine were both out if you looked at them as they'd been advanced - i'd be very surprised if Wayne didn't move them about a tad.

How much out are they?

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Nothing to see here
Posted 22nd Mar 2010 at 01:04
rich_w

Seasoned Pro

Location: Havant, Hampshire

Registered: 29 Jul 2004

Posts: 5,412

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Post #20
Zac,

Don't be suprised if the timing holes in the cam sprockets don't line up with the holes in the head - it more than likely that Wayne had adjusted them.

I would check the timing, if it's massively out it could be the issue - but they don't normally slip, particularly when done up properly. And Wayne is the sort of person to do things up properly...

I would then take the plugs out and see what they look like, then perhaps look at a compression test. It's also wortth checking it's not something simple like a multi-plug on an injector or coil.

Smile

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rich@lynxpowerengineering.co.uk
07732 822546

Posted 22nd Mar 2010 at 18:01
zac

Seasoned Pro

Location: Leeds city centre

Registered: 26 Dec 2005

Posts: 2,627

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Post #21
Cheers lads.

Wayne did adjust the timing slightly but didn't say exactly what he'd done.

I'll make sure the timing is okay before I do a compression test as I obviously don't want to keep cranking it if that timing's fubarred. Will check the plugs too.

________________________________________

Hit the limiter in 6th gear at 169mph (GPS - TomTom on the German autobahn). Still pulling like a train too. Cheers

- Phase 3 GTi-6 (409hp 'charged weekend toy)
- Phase 2.5 Rallye (daily driver)

R.I.P Pete Sims
Posted 22nd Mar 2010 at 19:35
xploit

Newbie

Location: Notts/Leeds

Registered: 22 Mar 2010

Posts: 33

Status: Offline

Post #22
What a mare LOL:

Lads i need a decent resource on timing this engine up properly if it is indeed wrong.

Best dig out my comp tester then!

Its definatly a leak on the engine or the timing though from my initial thoughts, it wont idle and sounds really bad when its forced to run.

What other control devices are there that could cause a bad or non idle? Names, jobs and likely hood of failure if poss.

Thanks, Dan.

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Team Evo, because they're the tits.
Posted 22nd Mar 2010 at 22:30
zac

Seasoned Pro

Location: Leeds city centre

Registered: 26 Dec 2005

Posts: 2,627

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Post #23
http://www.306gti6.com/forum/showthread.php?id=64509&page=1

Have a gander in there Dan...

Oh, and I think I already have your comp' tester. Laugh

________________________________________

Hit the limiter in 6th gear at 169mph (GPS - TomTom on the German autobahn). Still pulling like a train too. Cheers

- Phase 3 GTi-6 (409hp 'charged weekend toy)
- Phase 2.5 Rallye (daily driver)

R.I.P Pete Sims
Posted 22nd Mar 2010 at 22:54
xploit

Newbie

Location: Notts/Leeds

Registered: 22 Mar 2010

Posts: 33

Status: Offline

Post #24
That DIY cambelt guide looks helpful enough.

few Q's for anyone to answer please.

Harmonic balancer, whats this when its at home?

Whats the deal with this crank pulley? Is it two parts, how does that work?


Looks overally complicated as usual LOL:

I guess i need to fetch that comp tester from Big Al?

________________________________________

Team Evo, because they're the tits.
Posted 22nd Mar 2010 at 23:23
smegal

Seasoned Pro

Location: Leeds

Registered: 26 Dec 2005

Posts: 5,940

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Post #25
xploit wrote:
That DIY cambelt guide looks helpful enough.

few Q's for anyone to answer please.

Harmonic balancer, whats this when its at home?

Whats the deal with this crank pulley? Is it two parts, how does that work?

I guess i need to fetch that comp tester from Big Al?


It's a rubber outer on a metal inner with a timing hole in it, the rubber part can slip making the timing hole not line up.

________________________________________

Ex SC-6

Now in a Megane R26
Posted 22nd Mar 2010 at 23:35

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