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| Author | Subject: mechanical_repairs intercooler set up :s |
 davedgti6
Seasoned Pro
 Location: whiston, prescot Registered: 28 May 2006 Posts: 1,651 Status: Offline |
Post #26
 Does look very nice that set up but i have been supercharged for over two years and my boost pipes go under the rad and have never had a problem with speed bumps etc, in fact have never had a problem with the boost pipes at all and they are scrape free  ________________________________________ Team Supercharged Gti-6™ |
 Posted 19th Jan 2010 at 00:21
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steve_l_gti6
 Location: cornwall Registered: 23 May 2008 Posts: 814 Status: Offline |
Post #27
 if only it fitted that nice..update later on. |
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Posted 19th Jan 2010 at 07:38
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pugwasher
Junior User  Location: saltash Registered: 26 Nov 2007 Posts: 71 Status: Offline |
Post #28
mines piped up 53mm on charger side and 63mm on manifold side of intercooler,only way it will go thru available space between bottom hose and expansion tank is to remove bottom hose,cut the rubber near fitting,put in a joiner and rotate thru 90 degrees so plastic clip faces forward,you then have a couple of mm clearance on a 53mm hard pipe,not using carls,made my own, been on and no probs since august,and ive still got air con + leccy steering  ________________________________________ love my supercharged black 6 |
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Posted 19th Jan 2010 at 14:04
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steve_l_gti6
Location: cornwall Registered: 23 May 2008 Posts: 814 Status: Offline |
Post #29
have you any pics please mate?? that sounds like something i neeed to do as im not really happy with the way it fits. thanks steve |
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Posted 19th Jan 2010 at 17:00
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steve_l_gti6
Location: cornwall Registered: 23 May 2008 Posts: 814 Status: Offline |
Post #30
Any pics with this fitted from anyone would be a great help please as this was ment to fit without modification but i cannot see how this fits without doing so...my IC and pipework is all fitted but now my rad is on the p*ss.will get pics up later. |
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Posted 19th Jan 2010 at 17:15
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al4x
Seasoned Pro  Location: Hitchin Registered: 20 May 2003 Posts: 23,513 Status: Offline |
Post #31
how about calling Carl and asking? |
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Posted 19th Jan 2010 at 18:28
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russbez
Seasoned Pro  Location: Inverness-Shire Registered: 19 Dec 2005 Posts: 7,459 Status: Offline |
Post #32
davedgti6 wrote: Does look very nice that set up but i have been supercharged for over two years and my boost pipes go under the rad and have never had a problem with speed bumps etc, in fact have never had a problem with the boost pipes at all and they are scrape free same here  ________________________________________ TEAM HIGH BOOST SUPERCHARGED RALLYEMy Rallye project thread |
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Posted 19th Jan 2010 at 19:06
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rich_w
Seasoned Pro  Location: Havant, Hampshire Registered: 29 Jul 2004 Posts: 5,412 Status: Offline |
Post #33
This is why we refuse to supply intercoolers with pre-fabbed boost pipework - they never fit properly.Believe it or not, every car is slightly different. Component locations differ slightly from car to car, and there's not room for error - the only way to get the perfect fit is to fabricate the pipework on the car. It's time consuming as you have to mount it all, trim the pipes as required section by section, take it off and weld it one step at a time, then keep repeating the process until it's finished. But it will all fit properly at the end of it ________________________________________ Contact Details:rich@lynxpowerengineering.co.uk 07732 822546 |
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Posted 19th Jan 2010 at 21:31
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smegal
Seasoned Pro  Location: Leeds Registered: 26 Dec 2005 Posts: 5,940 Status: Offline |
Post #34
Have you taken the aircon rad and standard fans out? There are big gaps either side of the rad.________________________________________ Ex SC-6Now in a Megane R26 |
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Posted 25th Jan 2010 at 04:50
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steve_l_gti6
Location: cornwall Registered: 23 May 2008 Posts: 814 Status: Offline |
Post #35
al4x wrote: i did ring carl during the day twice but he was busy and told me to ring back at 6.well i was 2miles away in middle of no where with my car in bits and carl couldnt help me out, he had work to do.. Am i not a customer? how about calling Carl and asking?   Anyway.. so i carried on, baffled how it was going to fit corectly without any modification, which i'm pretty sure thats what it said it would fit like in the forsale thread. I had to fit under the radhose. Which was a complete prick to do.My rad is now raised 2" on one side and the rad hose a bit squashed. I hope somebody could help me out and post any pics with carls setup fitted please. smeagle wrote: yeh of course i have, where do you think i have fitted the intercooler to??Have you taken the aircon rad and standard fans out? There are big gaps either side of the rad. sorry for the late up-date but i actually forgot about this thread.will post some pics as soon as my laptop will let me upload photos.it hasnt done for weeks now  |
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Posted 25th Jan 2010 at 06:29
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smegal
Seasoned Pro Location: Leeds Registered: 26 Dec 2005 Posts: 5,940 Status: Offline |
Post #36
Sorry, I saw some quite large holes and didn't know how far you had got on the installation. ________________________________________ Ex SC-6Now in a Megane R26 |
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Posted 25th Jan 2010 at 06:32
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steve_l_gti6
Location: cornwall Registered: 23 May 2008 Posts: 814 Status: Offline |
Post #37
i finished it that day, as all i had to fit was the intercooler and the oil cooler. There is just enough room on the right but no room at all on left to fit a 50mm pipe. im using a nissens rad so it should fit, right?? |
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Posted 25th Jan 2010 at 06:40
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smegal
Seasoned Pro Location: Leeds Registered: 26 Dec 2005 Posts: 5,940 Status: Offline |
Post #38
You're doing better than me amte. I couldn't get my f*cking intercooler to fit because I am leaving my aircon pump to get it to lynx.________________________________________ Ex SC-6Now in a Megane R26 |
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Posted 25th Jan 2010 at 06:42
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steve_l_gti6
Location: cornwall Registered: 23 May 2008 Posts: 814 Status: Offline |
Post #39
so have you got carls setup? |
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Posted 25th Jan 2010 at 06:43
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smegal
Seasoned Pro Location: Leeds Registered: 26 Dec 2005 Posts: 5,940 Status: Offline |
Post #40
No I want it though I'm using a second hand rich set up.________________________________________ Ex SC-6Now in a Megane R26 |
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Posted 25th Jan 2010 at 06:45
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steve_l_gti6
Location: cornwall Registered: 23 May 2008 Posts: 814 Status: Offline |
Post #41
i would stick to that tbh mate. I cant see a way of fitting carls without bending anything. But hopefully there is a way. |
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Posted 25th Jan 2010 at 06:52
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stu
Seasoned Pro  Location: Milton Keynes Registered: 22 Aug 2006 Posts: 5,525 Status: Offline |
Post #42
Did you manage to sort out any pics Steve?  |
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Posted 8th Feb 2010 at 04:32
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steve_l_gti6
Location: cornwall Registered: 23 May 2008 Posts: 814 Status: Offline |
Post #43
Have mate but they are on my phone and i still cant get them on my laptop. My blue tooth is f*cked up!I think i may need a different radiator, i have a nissens rad but it is slightly different to my std rad, The setup doesn't fit very well with my nissens rad but i reckon if i used my std rad then it would fit properly. My problem is that the on the nissens rad the expansion tank is to long, resulting in the IC pipework not being able to pass through between that and the bottom hose. But on my standard rad the expansion tank is slightly shorter so i think it would pass through the gap. Can i get a nissens exactly the same as standard??? |
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Posted 8th Feb 2010 at 05:37
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mechanical_repairs
Seasoned Pro  Location: leicester Registered: 10 Jan 2005 Posts: 12,122 Status: Offline |
Post #44
Just seen this, Steve you still not got it fitted?I have this fitted on a car outside with the standard Valeo rad and it fits perfect, there are now ten cars out there with this setup and never had a problem, my rallye has a nissens rad now also. Pete from the site fitted his own too. Give me a call i will help you out, you rang me on a day that was bedlem, i will help where i can but its hard over the phone as i cant see what you are doing. Are you local? I have a car in the garage at the minute for this to be fitted, i will take some fitting pictures for you all. A few pictures that may help-    And on a xsara, these use the same pipes etc-     Carl ________________________________________ C.G.Cars of Leicester, Peugeot/Citroen/Renault specialist Tel: 01162 624498/07799 405184 WWW.CGCARSLEICESTER.CO.UK36 narborough road south, Leicester LE3 2fn MOT station now open, tests £35 with a free retest. Recovery available with a recovery unit, for those not so local jobs Also offer the loan of a free courtesy car 306 dturbo |
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Posted 9th Feb 2010 at 04:06
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smegal
Seasoned Pro Location: Leeds Registered: 26 Dec 2005 Posts: 5,940 Status: Offline |
Post #45
HOW CLEAN IS THAT XSARA? I don't know if it is just the pics but that is CLEAN! ________________________________________ Ex SC-6Now in a Megane R26 |
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Posted 9th Feb 2010 at 04:09
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allesclar
Seasoned Pro  Location: Sheffield Registered: 17 May 2009 Posts: 4,254 Status: Offline |
Post #46
hmmmm,do you use the same ECU map on it as a 6'? ________________________________________ Team allesclar ® |
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Posted 9th Feb 2010 at 04:11
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mechanical_repairs
Seasoned Pro Location: leicester Registered: 10 Jan 2005 Posts: 12,122 Status: Offline |
Post #47
smegal wrote: HOW CLEAN IS THAT XSARA? I don't know if it is just the pics but that is CLEAN! It had a cg cars jet wash but yes a lovely car none the less, and a chap who loves it to bits so gets all polished and pampered. allesclar wrote: hmmmm, do you use the same ECU map on it as a 6'? No as it has the later ecu, more tricky and the l4 emissions standards, two lambdas, the three plugged ecu unit, it was done by superchips, not as simple as you may think, alot of head scratching and time in the garage at home. Slight differences to the wiring, during the process-   Carl ________________________________________ C.G.Cars of Leicester, Peugeot/Citroen/Renault specialist Tel: 01162 624498/07799 405184 WWW.CGCARSLEICESTER.CO.UK36 narborough road south, Leicester LE3 2fn MOT station now open, tests £35 with a free retest. Recovery available with a recovery unit, for those not so local jobs Also offer the loan of a free courtesy car 306 dturbo |
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Posted 9th Feb 2010 at 04:18
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stu
Seasoned Pro Location: Milton Keynes Registered: 22 Aug 2006 Posts: 5,525 Status: Offline |
Post #48
mechanical_repairs wrote: I have a car in the garage at the minute for this to be fitted, i will take some fitting pictures for you all. If you could do a fitting guide Carl that would be brilliant. |
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Posted 9th Feb 2010 at 04:21
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pete-gti
Seasoned Pro  Location: Kent Registered: 15 Feb 2009 Posts: 1,297 Status: Offline |
Post #49
As carl was saying i fitted this fmic setup , Was pretty easy im also using nissen rad . Best way to go , pipes going under dont like one little bit |
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Posted 9th Feb 2010 at 04:25
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205gti6_ro
Regular  Location: truro Registered: 13 Apr 2009 Posts: 181 Status: Offline |
Post #50
i think steve's abit simple minded thats why hes having problems. |
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Posted 9th Feb 2010 at 19:37
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