Post #1
Afternoon all, im wanting to paint my fuel rail but i cant get the bloody pressure regulator out for love nor money 
Is there a knack to this?
Cheers,
Tom
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Just Drive It
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displaying posts 1 to 21 of 21
| Author | Subject: removing fuel pressure regulator? |
 rallyestyle
Seasoned Pro  Location: London Registered: 23 Jul 2003 Posts: 14,990 Status: Offline |
Is there a knack to this? Cheers, Tom |
 Posted 26th May 2009 at 21:35
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ryangti6
Seasoned Pro  Location: Pontypool Registered: 01 Sep 2006 Posts: 1,839 Status: Offline |
Post #2
Assuming you have removed the retaining clip on top, Just wiggle it and pull up at the same time.They can be very tight sometimes but it will just pop out. ________________________________________ Ryan |
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Posted 26th May 2009 at 21:40
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rallyestyle
Seasoned Pro Location: London Registered: 23 Jul 2003 Posts: 14,990 Status: Offline |
Post #3
ryangti6 wrote: Assuming you have removed the retaining clip on top, Just wiggle it and pull up at the same time. They can be very tight sometimes but it will just pop out. Thanks ryan, clip is out yeah but the little blighter wont come out  Is it safe to twist it at all or do i risk doing damage?________________________________________ Just Drive It |
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Posted 26th May 2009 at 22:44
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chris with a pug
Seasoned Pro  Location: Southampton Registered: 16 Feb 2003 Posts: 5,366 Status: Offline |
Post #4
just turn the car over will soon shoot off |
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Posted 26th May 2009 at 22:49
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rallyestyle
Seasoned Pro Location: London Registered: 23 Jul 2003 Posts: 14,990 Status: Offline |
Post #5
chris with a pug wrote: just turn the car over will soon shoot off Er, that certainly wont be happening in its current state  I managed to get it out in the end, used a flat headed screwdriver to slowly pop it out, bit like opening a tin of paint  Now to paint the rail!________________________________________ Just Drive It |
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Posted 26th May 2009 at 23:18
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jimbamboon
Senior User  Location: Guildford Registered: 15 Mar 2006 Posts: 573 Status: Offline |
Post #6
thread revival i know, but do you have to do anything to de pressurise the fuel rail in order to avoid a face full of mace?________________________________________ "We never have any near misses, we hit them every time!"clicky code for my benefit [ url= http://www.website.com]My link[/url ] |
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Posted 14th Nov 2010 at 01:16
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welshpug!
Capt Pedantic  Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,839 Status: Offline |
Post #7
fire the engine up and knock the inertia switch, it will die due to the fuel pump cutting out and there will be no pressure in the fuel rail then  ________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 14th Nov 2010 at 01:21
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jimbamboon
Senior User Location: Guildford Registered: 15 Mar 2006 Posts: 573 Status: Offline |
Post #8
thanks________________________________________ "We never have any near misses, we hit them every time!"clicky code for my benefit [ url= http://www.website.com]My link[/url ] |
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Posted 14th Nov 2010 at 01:54
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cjm_harris
Seasoned Pro  Location: Parts for Sale section Registered: 04 Dec 2007 Posts: 7,442 Status: Offline |
Post #9
Getting it out is hard, but how do you get it back in? Just press f*cking hard?Easier to put it in with fuel rail bolted back on I guess? ________________________________________ Chris1999 China Gti6 Supercharged  [Fun car] >>Project Thread<<2000 Bianca 306 Diesel [Work runabout] |
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Posted 11th Mar 2012 at 14:24
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jeffers
Forum Admin Location: Leeds Registered: 14 Dec 2003 Posts: 3,702 Status: Offline |
Post #10
cjm_harris wrote: Getting it out is hard, but how do you get it back in? Just press f*cking hard? Easier to put it in with fuel rail bolted back on I guess? Bolt the fuel rail back on then push it back in........ and hope you dont catch the 'O' ring! If you do dont ask pug as they'll tell you that you need to buy a whole pressure reg for about £60, take the seal to ur local hydraulics place who will furnish you with about 50 'O' rings for about £2!  ________________________________________ Team Running Engine again!Team Negative Camber! My Budget track engine build thread! Now appearing at a Trackday near you!!  |
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Posted 11th Mar 2012 at 14:30
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welshpug!
Capt Pedantic Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,839 Status: Offline |
Post #11
bit of lube and they just pop in easily.________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 11th Mar 2012 at 14:36
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cjm_harris
Seasoned Pro Location: Parts for Sale section Registered: 04 Dec 2007 Posts: 7,442 Status: Offline |
Post #12
welshpug! wrote: bit of lube and they just pop in easily. Strangest question I have ever asked on this forum but, what lube would you use? ________________________________________ Chris1999 China Gti6 Supercharged [Fun car] >>Project Thread<<2000 Bianca 306 Diesel [Work runabout] |
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Posted 11th Mar 2012 at 14:39
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welshpug!
Capt Pedantic Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,839 Status: Offline |
Post #13
anything to hand really, the o-rings are fuel resistant.________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 11th Mar 2012 at 14:42
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cjm_harris
Seasoned Pro Location: Parts for Sale section Registered: 04 Dec 2007 Posts: 7,442 Status: Offline |
Post #14
welshpug! wrote: anything to hand really, the o-rings are fuel resistant. Vaseline? Isnt that basically petrol anyway. ________________________________________ Chris1999 China Gti6 Supercharged [Fun car] >>Project Thread<<2000 Bianca 306 Diesel [Work runabout] |
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Posted 11th Mar 2012 at 15:10
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mrdeey
Regular  Location: nearerthanuthink Registered: 14 Feb 2011 Posts: 200 Status: Offline |
Post #15
Treat it like a virgin , plenty of lube to get it in , twist it arround a bit as you go in making sure its fully home , pull it out again to make sure it looks ok , then in again to finish the job ! ________________________________________ now new booted , boosted and flying again! |
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Posted 13th Mar 2012 at 18:17
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prism7guy
Seasoned Pro  Location: DoncastAAAAARGH Registered: 13 Jan 2008 Posts: 4,640 Status: Offline |
Post #16
Thread revival time rather than start a new one.Is there a cheaper place to get these regulators rather than from Peugeot? Just checked servicebox and they are nearly £92 now. EDIT: Found what appears to be the correct Bosch unit here, anyone ever bought from these before? Might be worth a gamble at <£25 ________________________________________ Goldie the track car. |
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Posted 7th Jul 2017 at 14:13
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miki4
Regular  Location: Cologne Registered: 09 Nov 2015 Posts: 390 Status: Offline |
Post #17
That's the correct one in your link. Bosch 0 280 160 560.For the sake of completeness: Vaseline is perfect for lubing the O ring and will help to push the regulator in without damaging the ring. If the regulator doesn't want to go in some gaspipe pliers can help to push it against the fuel rail. Clean the rust on the mating surface before. Little rust flakes that fall inside the rail can be removed with a hoover. It will suck in some of the petrol and carry the debris along. You don't want it to get into your injectors. I'm not responsible if your vac catches fire. Your vac will stink after that so best to leave it outside for a while. |
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Posted 7th Jul 2017 at 14:43
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rikky
🦔 Location: cheshire Registered: 28 Feb 2004 Posts: 26,796 Status: Offline |
Post #18
i couldn't get mine in whatsoever without a bit of vaseline. mine on my 205gti6 lost the clip and about 100 miles later the FPR popped off. had to bodge it with two nails at the side of the road thanks to a local DIY shop  very difficult to fit a new one anyway! ________________________________________ 306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges gti6 inlet manifold badges | 306 rear boot badges (p2/p3) winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club] |
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Posted 7th Jul 2017 at 14:46
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russbez
Seasoned Pro  Location: Inverness-Shire Registered: 19 Dec 2005 Posts: 7,459 Status: Offline |
Post #19
on ebay for cheaper?ebay clicky ________________________________________ TEAM HIGH BOOST SUPERCHARGED RALLYEMy Rallye project thread |
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Posted 7th Jul 2017 at 15:49
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welshpug!
Capt Pedantic Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,839 Status: Offline |
Post #20
have you tested if you actually need a new one?________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 7th Jul 2017 at 16:12
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prism7guy
Seasoned Pro Location: DoncastAAAAARGH Registered: 13 Jan 2008 Posts: 4,640 Status: Offline |
Post #21
I'm not 100% that I need a new one, I started running lean so thought I might aswell fit a new one whilst trying to diagnose the problem. I had the laptop plugged into the ecu and the tps appears to be reading consistently fine. Ive just put a new rail on and re-used the old regulator for the time being until the new one gets ordered so I can start and move the car.Would adding octane booster upset the aem wideband readings as it only did it after I'd added a bottle to the tank. ________________________________________ Goldie the track car. |
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Posted 7th Jul 2017 at 17:03
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