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displaying posts 26 to 40 of 40
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| Author | Subject: Gearbox?clutch |
 Welly
Forum Admin Location: Brizzle Registered: 11 Jan 2004 Posts: 21,796 Status: Offline |
Post #26
Next up remove the top mount, undo the big 19mm nut and washer.Then the 2 3mm nuts either side and remove the rubber buffer, (its easier when putting the gearbox back on) Welly has attached the following image: ________________________________________ Life is a lie. The only certainty of which is death. Go live and enjoy yourself. The clock is tickingVrs power!! |
 Posted 24th May 2005 at 20:43
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Welly
Forum Admin Location: Brizzle Registered: 11 Jan 2004 Posts: 21,796 Status: Offline |
Post #27
Next, let the gearbox down, slowly, it will rest on the bricks under the gearbox, and the axle standBe carefull as its a lot of weight ________________________________________ Life is a lie. The only certainty of which is death. Go live and enjoy yourself. The clock is tickingVrs power!! |
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Posted 24th May 2005 at 20:56
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Welly
Forum Admin Location: Brizzle Registered: 11 Jan 2004 Posts: 21,796 Status: Offline |
Post #28
Next remove the bell housing bolts, theres a few off them.They are quite long, and a mixture of 17mm bolt, and 8mm hex bolts This is what you are looking for Welly has attached the following image: ________________________________________ Life is a lie. The only certainty of which is death. Go live and enjoy yourself. The clock is tickingVrs power!! |
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Posted 24th May 2005 at 21:07
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Welly
Forum Admin Location: Brizzle Registered: 11 Jan 2004 Posts: 21,796 Status: Offline |
Post #29
Bolt No 117mm Lower front Welly has attached the following image: ________________________________________ Life is a lie. The only certainty of which is death. Go live and enjoy yourself. The clock is tickingVrs power!! |
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Posted 24th May 2005 at 21:08
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Welly
Forum Admin Location: Brizzle Registered: 11 Jan 2004 Posts: 21,796 Status: Offline |
Post #30
Bolts 2 & 32 is 17mm 3 is 8mm hex and lower starter motor Welly has attached the following image: ________________________________________ Life is a lie. The only certainty of which is death. Go live and enjoy yourself. The clock is tickingVrs power!! |
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Posted 24th May 2005 at 21:09
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Welly
Forum Admin Location: Brizzle Registered: 11 Jan 2004 Posts: 21,796 Status: Offline |
Post #31
4 & 54 is 17mm and the upper left most 5 is a 8mm hex, and the last starter motor bolt Welly has attached the following image: ________________________________________ Life is a lie. The only certainty of which is death. Go live and enjoy yourself. The clock is tickingVrs power!! |
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Posted 24th May 2005 at 21:10
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Welly
Forum Admin Location: Brizzle Registered: 11 Jan 2004 Posts: 21,796 Status: Offline |
Post #32
Number 6This will already be removed, its the bolt from the cover plate.. Welly has attached the following image: ________________________________________ Life is a lie. The only certainty of which is death. Go live and enjoy yourself. The clock is tickingVrs power!! |
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Posted 24th May 2005 at 21:12
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Welly
Forum Admin Location: Brizzle Registered: 11 Jan 2004 Posts: 21,796 Status: Offline |
Post #33
Bolt 78mm hex, bit of a bugger to get at this one Welly has attached the following image: ________________________________________ Life is a lie. The only certainty of which is death. Go live and enjoy yourself. The clock is tickingVrs power!! |
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Posted 24th May 2005 at 21:16
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Welly
Forum Admin Location: Brizzle Registered: 11 Jan 2004 Posts: 21,796 Status: Offline |
Post #34
Bolts 9 & 10both 8mm Hex, and facing the other way to the others Welly has attached the following image: ________________________________________ Life is a lie. The only certainty of which is death. Go live and enjoy yourself. The clock is tickingVrs power!! |
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Posted 24th May 2005 at 21:18
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Welly
Forum Admin Location: Brizzle Registered: 11 Jan 2004 Posts: 21,796 Status: Offline |
Post #35
Once all the bolts are undone, its just a case of wiggling the box backwards and off..If you keep the jack under the box, you can lower the jack all the way and reaching from the top, swing the box away... Hey presto box off BE CAREFULL of the aircon pipe at the bottom of the rad ________________________________________ Life is a lie. The only certainty of which is death. Go live and enjoy yourself. The clock is tickingVrs power!! |
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Posted 24th May 2005 at 21:21
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Welly
Forum Admin Location: Brizzle Registered: 11 Jan 2004 Posts: 21,796 Status: Offline |
Post #36
To remove the clutch, you will need to undo 6 6mm hex bolts, that hold the cover plate in place.Undo them evenly, as there is a lot of force in the coverplate. Once off you can remove the clutch and see the fly wheel for all its glory  Welly has attached the following image: ________________________________________ Life is a lie. The only certainty of which is death. Go live and enjoy yourself. The clock is tickingVrs power!! |
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Posted 24th May 2005 at 21:25
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Welly
Forum Admin Location: Brizzle Registered: 11 Jan 2004 Posts: 21,796 Status: Offline |
Post #37
While the box is off, gently rub the coverplate with some wet and dry to buff the surface up slighty.And whilst the box is off, you might as well, grease up the fork ends Remove the fork by pulling up and away Welly has attached the following image: ________________________________________ Life is a lie. The only certainty of which is death. Go live and enjoy yourself. The clock is tickingVrs power!! |
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Posted 24th May 2005 at 21:35
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Welly
Forum Admin Location: Brizzle Registered: 11 Jan 2004 Posts: 21,796 Status: Offline |
Post #38
You wanna clean and grease this little dude up..Its the bottom of the fork Welly has attached the following image: ________________________________________ Life is a lie. The only certainty of which is death. Go live and enjoy yourself. The clock is tickingVrs power!! |
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Posted 24th May 2005 at 21:37
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Welly
Forum Admin Location: Brizzle Registered: 11 Jan 2004 Posts: 21,796 Status: Offline |
Post #39
Thats about it...When putting back together, grease the splines up on the gearbox shaft, it helps to allign the splines. Use the same method when putting the box back on, lift the rear up on to a axle stand, and jack the front up and slide forward.. Again watch the rad and aircon pipes.... ________________________________________ Life is a lie. The only certainty of which is death. Go live and enjoy yourself. The clock is tickingVrs power!! |
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Posted 24th May 2005 at 21:43
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Welly
Forum Admin Location: Brizzle Registered: 11 Jan 2004 Posts: 21,796 Status: Offline |
Post #40
now bolt it all back together, Dont forget to fill up with oil (75/80) and take it steady for the first 100 miles ________________________________________ Life is a lie. The only certainty of which is death. Go live and enjoy yourself. The clock is tickingVrs power!! |
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Posted 24th May 2005 at 21:45
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