Post #1
Has anyone on here changed a phase 1 roof skin due to rot please? Cheers________________________________________
L james
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displaying posts 1 to 15 of 15
| Author | Subject: Roof skin |
 Laytj
Junior User  Location: Swansea Registered: 25 Sep 2019 Posts: 80 Status: Offline |
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 Posted 9th Mar 2020 at 19:34
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welshpug!
Capt Pedantic  Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,838 Status: Offline |
Post #2
no, my brother welded some bits of his one up after the windscreen cracked though, and I have seen a few rot through around where the sunroof frame is spot welded on.________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 9th Mar 2020 at 21:44
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gnrlee
Forum Admin Location: Leeds Registered: 20 Aug 2005 Posts: 8,882 Status: Offline |
Post #3
Gretsch Drummer here is doing one now I'll Tage him for you!  ________________________________________ Proud Member of the ASTOR Owners Club |
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Posted 10th Mar 2020 at 13:05
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Laytj
Junior User Location: Swansea Registered: 25 Sep 2019 Posts: 80 Status: Offline |
Post #4
Great thanks mate________________________________________ L james |
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Posted 10th Mar 2020 at 19:04
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gretsch-drummer
Regular Location: Leeds Registered: 12 Feb 2011 Posts: 276 Status: Offline |
Post #5
Evening. As Gnrlee said I'm in the process of prepping a roof skin for my swap.I bought a roof off someone and got them to chop it mid pillar:  There are 80 spot welds, 8 blobs of adhesive and 2 braze welded lines on the rear fold section. 20 spot welds on the front lip. 10 spot welds down each side and in the gutter channel:  Then 40 spot welds on the rear lip. The 2 weld lines are on the section where the roof panels folds down and are tricky to cut without damaging the panel:  You will have to angle grind the inner webbing of the roof to get to the areas where adhesive is used. I the used a blow torch to heat the glue just enough to melt it so it seperates. The tape on the roof is where the adhesive was used but just run something thin between the roofskin to feel where adhesive is used on your donor roof.  I've got a bit of rot to sort out on my panel though:  Good luck mate, it's a tough job and took a good 5/6hrs to do. ________________________________________ Ph1 Cossack 6' |
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Posted 10th Mar 2020 at 19:42
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Laytj
Junior User Location: Swansea Registered: 25 Sep 2019 Posts: 80 Status: Offline |
Post #6
Thanks Mate that's very helpful, i have found a non rusty sunroof roof i intend to use but i guess the job will be the same. When you cut the roof out of your own car do you intend to brace the shell to keep it rigid? Thanks again________________________________________ L james |
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Posted 10th Mar 2020 at 20:30
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gretsch-drummer
Regular Location: Leeds Registered: 12 Feb 2011 Posts: 276 Status: Offline |
Post #7
You won't need to brace it as the inner webbing is 3 skins thick and that will be all still intact. Infact there is a OEM brace bar that is bolted across the middle of the roof skin (where that big long bond line is in the photo) can't remember if there is one on a sunroof skin though. Guess I'll find out when it hack my sunroof skin off.________________________________________ Ph1 Cossack 6' |
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Posted 10th Mar 2020 at 21:18
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Laytj
Junior User Location: Swansea Registered: 25 Sep 2019 Posts: 80 Status: Offline |
Post #8
Ok Thanks very much mate, much appreciated________________________________________ L james |
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Posted 10th Mar 2020 at 21:21
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Day666
Seasoned Pro  Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #9
Great info …thank you Hopefully this is all the tools apart from a drill that i will need ? Let the games begin …5-7 hrs of chase the weld and bond   |
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Posted 3rd Sep 2021 at 19:50
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pug_306
Seasoned Pro  Location: Great Hockham Registered: 28 May 2013 Posts: 1,592 Status: Offline |
Post #10
Rather you than me :-) I still have a new genuine non sunroof roof panel that I'm keeping as spare dreading the day I might need to use it :-)________________________________________ 1998 Supercharged White Rallye1992 205 GTi6 205 Turbo 340bhp |
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Posted 3rd Sep 2021 at 21:41
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #11
pug_306 wrote: Rather you than me :-) I still have a new genuine non sunroof roof panel that I'm keeping as spare dreading the day I might need to use it :-) Wow  Thats a great item to keep Ryan Hope everything’s good your end |
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Posted 4th Sep 2021 at 08:16
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #12
All done took me 4hrs 20mins after i removed the windscreen and tailgate….Thats non stop flat out working …. Im sure they get easier the more you do I recon if I wasn’t trying to save it to sell it and didnt care about damaging it ….its a 2hr job ….not the nicest job to do   |
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Posted 4th Sep 2021 at 15:56
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #13
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Posted 4th Sep 2021 at 15:57
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Laytj
Junior User Location: Swansea Registered: 25 Sep 2019 Posts: 80 Status: Offline |
Post #14
Nice work mate, very interesting.I still havent started on mine ________________________________________ L james |
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Posted 4th Sep 2021 at 23:08
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Day666
Seasoned Pro Location: Bristol Registered: 20 Apr 2013 Posts: 5,214 Status: Offline |
Post #15
Laytj wrote: Nice work mate, very interesting. I still havent started on mine Thank you Leighton Good luck when you do ….  |
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Posted 5th Sep 2021 at 14:36
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