displaying posts 1 to 12 of 12

Author Subject: Bulkhead rust....
Ben_W

Formerly gpm

Location: Lutterworth

Registered: 01 Sep 2007

Posts: 2,941

Status: Offline

Post #1
Found this little beauty on the bulkhead of the Rallye, behind where the ecu sits.



Not best pleased but understand its a common place for them to go. I also understand its not the easiest of repairs, needing the dash to come out so as not to set fire to the soundproofing behind it when welding it?

Any ideas on cost guys?

________________________________________

Cherry Red Rallye .... On going OEM spec resto

China Blue GTi6 .... Weekend toy

Black 208 GTi .... Wife's car now

Silver BMW 550i.... The executive missile

Posted 30th Apr 2017 at 09:32
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

Status: Offline

Post #2
to do it properly yes it'll be a dash out job as the insulation IIRC goes from the footwell right up to the windscreen

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need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 30th Apr 2017 at 09:38
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

Status: Offline

Post #3
ideal time to do the heater matrix.

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 30th Apr 2017 at 09:38
Ben_W

Formerly gpm

Location: Lutterworth

Registered: 01 Sep 2007

Posts: 2,941

Status: Offline

Post #4
Matrix has already been done Mei.....member on here called Tony did it when he owned the car.

________________________________________

Cherry Red Rallye .... On going OEM spec resto

China Blue GTi6 .... Weekend toy

Black 208 GTi .... Wife's car now

Silver BMW 550i.... The executive missile

Posted 30th Apr 2017 at 09:57
gnrlee Forum Admin

Location: Leeds

Registered: 20 Aug 2005

Posts: 8,882

Status: Offline

Post #5
Can you not just spot weld giving enought time to cool and not get too hot?
Will take longer to weld but shouldnt have to take the dash out then grind it back?

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Proud Member of the ASTOR Owners Club
Posted 30th Apr 2017 at 10:52
adam b

Seasoned Pro

Location: The Nam

Registered: 24 Jan 2006

Posts: 12,828

Status: Offline

Post #6
I'd take the dash out and check inside the car too.

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Nothing to see here
Posted 30th Apr 2017 at 11:07
gnrlee Forum Admin

Location: Leeds

Registered: 20 Aug 2005

Posts: 8,882

Status: Offline

Post #7
adam b wrote:
I'd take the dash out and check inside the car too.


Narrrr,... it'll be right that! LOL

that hole is tiny!
it's just where the water sometimes pools and sits for some time

spot it
Flat it
Zinc primer
Hammerite it job done!

if it was a larger hole i'd jap it with a screwdriver see if it went through if it did then i'd take the dash out!

but at the end of the day if your already asking how much to sort it
about £1.5k in labour time dash out etc

or naff all if you can weld it yourself or have a pal that does?

________________________________________

Proud Member of the ASTOR Owners Club
Posted 30th Apr 2017 at 12:46
deeturbo

Regular

Location: Leighton Buzzard

Registered: 22 Feb 2003

Posts: 283

Status: Offline

Post #8
These are only my thoughts but what do you think about cutting out the bit in green? The reason why I think this is because you can see where the arrow is there is a gap in the sealant so water has got behind allowing for it to corrode from behind and the only way I know to make sure it's not any worse is to cut it out and see how bad it is.

Normally I'd say yeah just weld over but seeing your project thread and seeing the detail of the work you are doing to me only makes sense to make sure you've got all the rust out.

Posted 1st May 2017 at 22:41
Ben_W

Formerly gpm

Location: Lutterworth

Registered: 01 Sep 2007

Posts: 2,941

Status: Offline

Post #9
Cheers bud.

The gap may well be where I've gone at it with the wire brush on the grinder. You couldn't initially see the lip before I got busy.

Having thought about it, i probably will have it all fixed properly. Agree with your point there.

________________________________________

Cherry Red Rallye .... On going OEM spec resto

China Blue GTi6 .... Weekend toy

Black 208 GTi .... Wife's car now

Silver BMW 550i.... The executive missile

Posted 1st May 2017 at 22:48
deeturbo

Regular

Location: Leighton Buzzard

Registered: 22 Feb 2003

Posts: 283

Status: Offline

Post #10
If you get the dash out and the sound deading, you might see the back of it and you might be able to make a better call on how bad it is?
Posted 1st May 2017 at 23:20
fast_eddie

Regular

Location: bradford

Registered: 21 Jan 2012

Posts: 285

Status: Offline

Post #11
I have my dash out at the moment(well everything out at the moment lol) if you want any pics let me know?
From what ive seen of your pic, I would be taking the dash out and double checking everything. I found all sorts of areas in mine once the carpet and dash was up and out!

Good luck

07931962229 might be easier for me to whatsapp you pics mate
Posted 2nd May 2017 at 23:21
Castor_Troy

Regular

Location: Forfar

Registered: 25 Jul 2013

Posts: 282

Status: Offline

Post #12
[img[/URL][/img]

My attempt at the same repair, I used a plasma cutter to cut out the worst bit then welded in a patch and skimmed over with filler once the welds had been ground down
Posted 3rd May 2017 at 10:27

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