Been a while since I was last on here. Time to start a project thread on my black Rallye. I have had the car since I was 18 so been in my position for about 9 year now. Done a load of work on the car since I have had it, too much to put down in writing but sure the pics will give you an idea.
Had a few engine builds over the last few year but at the minute I am just running a standard rallye engine with my 45mm jenvey bodies, maniflow manifold and lightened, balanced flywheell and Emerald ECU running around 185BHP.
Engine I had build up a year or 2 ago and cost be a small fortune had a lot more work. Last engine was running 248bhp & 205lbft. 88mm knife edge MI16 crank, GTi6 Forged H section rods & 87mm high compression wossner pistons, Cometic head gasket, fully rebuilt gas flowed head with BTCC cams and solid lifters, 45mm Jenvey throttle bodies, maniflow 4-2-1 exhaust manifold, Lightened and balanced flywheel, lightened crank pulley. Engine was awesome, pulled like a train and surprised a lot of people until it dropped a valve and f**ked my head and piston so that was the end of that

Anyway upto date with things. I have now took the rallye off the road to restore back to its former glory and to build a new engine I will be stripping the car back to pretty much a bare shell and putting it in for a full respray inside and out.
New engine will be bigger and better than my last one and hopefully will last this time.
92mm crank, new forged rods and either 87 or 88mm pistons, not decided on that just yet. Head work will be going 1mm bigger valves, BTCC cams I already have in my old engine, gas flowed head, 50mm jenveys. then what ever else I can think of when the time comes.

Now enjoy my pics, I will try put them all in order from when I 1st bought the car to how it is now


























Then after 8 month!

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Team Black Rallye

2.2's are always good performers, but I urge you to not use the BTCC cams or 50's, you need to address the whole package properly, BTCC cams were made to a specific set of rules, use an off the shelf profile known to work well on your engine will give a more rounded delivery far easier to drive, and unless youre really pushing the envelope 50's are just way too big.

valves are more than big enough btw, and stick to 87mm


also, 205 lbft from 2044cc? REALLY??

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need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Mei just dug the book out with the info off my last engine.
used an XU10J4RS block with an XU9J4 crank
87mm bore
Stroke 88mm
Compression 11.8-1
making a 2092cc

That measuring the bores with oil and not a rough guess to find the true cc of the engine. I will dig out the RR print out what I got from Track&Road in Essex but figures are off the top of my head but sure its around what I have said. Was a good 2-3 year ago when I done that engine. As for cams its all down to the engine spec really and what I decide I want to do.
Your input is appreciated and taken into account but what would be the reason for not using 50 jenveys on a 92mm crank and 87mm pistons?

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Team Black Rallye

No that's them straight out the box about 7 year ago

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Team Black Rallye

I can see me buying 48s /cams / ECU & visiting & speaking nicely to Mei ?......
What do you think Mei ?

Mei what info do you have on the build in regards to con rods ect . Just looking in to it all now so any help is always appreciated.

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Team Black Rallye

Nice write up Thomas Yeah jenveys are mine if he ever lets go of them and lets me take them away

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Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & =

You will, look at half the stuff on my rallye now what came off yours

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Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & =

glad to see its still alive
hope all is well bud

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TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread

aye well hes still got it, with intensions of keeping it
some of those pictures are from a while ago?

half expected it to be long scrapped by now after the hassle he has had over the years

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TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread

that's because you keep robing bits off it mate

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Team Black Rallye

If that happens i will take the bodies